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käfertom Samba Member
Joined: November 08, 2010 Posts: 48 Location: Germany
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Posted: Sun Sep 27, 2015 11:37 am Post subject: It helped!!! |
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Yes, The CB-update-kit helped perfect. To double check these I built it back to 36mm vent with Weber aux. Bad, very bad. Thus, the kit (38mm vent with spray bar) in again. |
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udidwht Samba Member
Joined: March 06, 2005 Posts: 3804 Location: Seattle, WA./ HB, Ca./ Shizuoka, Japan
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Posted: Mon Aug 31, 2015 11:05 am Post subject: |
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käfertom wrote: |
Baja_Tommy wrote: |
I finally got around to making my progression holes accessible from the outside. I went as far as blocking the top 2 progression holes on each side. This had little to no effect on the rich spot. It did counteract the accel pump. Whenever I mashed the throttle it went really lean and richened back up. Why is that happening when I block progression holes and do nothing else?
Also with the throttle plate holes, the idle position just barely has the bottom progression hole covered. |
As I mentioned at Fri Aug 14th I noticed the same lean spot at throttle movings. This happened worse at lower RPMs. And I plugged only one whole. But the cruise richness was gone. Unfortunately this modification at the 44 IDF 61 is not good enough for driving.
Because of I want to use the correct four holes I changed to the 44 IDF 50. The other carb, the 44 IDF 61 was for testing/learning only.
I will continue work with the 44 IDF 50 and modified the throttle plates to eliminate the off idle leaness.
A first ride showed better results.
Modifications are:
Drilled idle air jet from 1.2 to 1.6mm
Throttle plates are chamfered on the downstream edge in the progression hole area to relocate them.
Changed to the CB-update-kit 38mm venturi and spray bar.
I will post the exact readings and hopefully a good summary later. |
Good luck with the CB update kit and spray bar...  _________________ 1972 Westy Hardtop/Type-4 2056cc
96mm Biral AA P/C's~7.8:1CR
Headflow Masters New AMC 42x36mm heads w/Porsche swivel adjusters
71mm Stroke
73 Web Cam w/Web solids
Dual 40mm IDF Webers - LM-2 - 47.5 idles/125 mains/190 air corr./F11 tubes/28mm Vents - Float height 10.45mm/Drop 32mm
Bosch SVDA w/Pertronix module (7.5 initial 28 total @ 3400rpm)
Bosch W8CC plugs
Pertronix Flamethrower 40K coil
S&S 4-1 w/Walker QP 17862
3 rib 002 Trans
185R14 Hankook tires |
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käfertom Samba Member
Joined: November 08, 2010 Posts: 48 Location: Germany
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Posted: Thu Aug 27, 2015 1:14 pm Post subject: |
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Baja_Tommy wrote: |
Why is that happening when I block progression holes and do nothing else?
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It is because of the transition in the blocked third and fourth hole area is so lean and thus the lower RPMs, that you have to tweak it by enlarging the amount of the acceleration pump.
I tried to do this. But setting to maximum amount wasn't able to solve the problem. |
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käfertom Samba Member
Joined: November 08, 2010 Posts: 48 Location: Germany
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Posted: Thu Aug 27, 2015 12:37 pm Post subject: |
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Baja_Tommy wrote: |
I finally got around to making my progression holes accessible from the outside. I went as far as blocking the top 2 progression holes on each side. This had little to no effect on the rich spot. It did counteract the accel pump. Whenever I mashed the throttle it went really lean and richened back up. Why is that happening when I block progression holes and do nothing else?
Also with the throttle plate holes, the idle position just barely has the bottom progression hole covered. |
As I mentioned at Fri Aug 14th I noticed the same lean spot at throttle movings. This happened worse at lower RPMs. And I plugged only one whole. But the cruise richness was gone. Unfortunately this modification at the 44 IDF 61 is not good enough for driving.
Because of I want to use the correct four holes I changed to the 44 IDF 50. The other carb, the 44 IDF 61 was for testing/learning only.
I will continue work with the 44 IDF 50 and modified the throttle plates to eliminate the off idle leaness.
A first ride showed better results.
Modifications are:
Drilled idle air jet from 1.2 to 1.6mm
Throttle plates are chamfered on the downstream edge in the progression hole area to relocate them.
Changed to the CB-update-kit 38mm venturi and spray bar.
I will post the exact readings and hopefully a good summary later. |
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Baja_Tommy Samba Member

Joined: September 27, 2013 Posts: 79 Location: Lawrence, KS
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Posted: Wed Aug 19, 2015 9:41 am Post subject: |
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I finally got around to making my progression holes accessible from the outside. I went as far as blocking the top 2 progression holes on each side. This had little to no effect on the rich spot. It did counteract the accel pump. Whenever I mashed the throttle it went really lean and richened back up. Why is that happening when I block progression holes and do nothing else?
Also with the throttle plate holes, the idle position just barely has the bottom progression hole covered. _________________ A Baja Bug with some power is like a dirt bike. Quick not fast. Fun at low speed but scary at high speed.
If you're too old for dirt bikes, get a Baja Bug! |
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modok Samba Member

Joined: October 30, 2009 Posts: 27658 Location: Colorado Springs
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Posted: Sat Aug 15, 2015 2:01 pm Post subject: |
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You have a lot to learn!
Your ideas make me angry.
I like that you have desire to learn! but I do not know why you dislike the weber carburetor and think it needs so many changes.
Do not bother with the CB update kit, just forget it exists.
Weber did a very good job designing the boosters FOR the application of a sportscar. The boosters and emulsion tubes may be the best ever, and this is because they were designed by experiment, many hours on the dyno and track.
You can make boosters that are better at WOT or boosters that are better at part throttle but I do not think both at the same time.
3.5=3.5mm hole. 4.5=4.5mm hole. It is the size of the passage the fuel comes out inside the booster. The hole is not round, it is rectangle, but the size refers to equivalent diameter if it was round.
Most systems of the carburetor are made to prevent the natural problem of being lean at low flows and rich at high flows, so this problem is a silly problem. I think if you are complaining about CRUISE speed you should use a model of carburetor that is made for cruising instead of a 44idf that has divorced idle system. The divorced idle system allows the use of larger venturies at the expense of less control at cruise speeds and transition. f-7 emulsion tubes......... and says it's having problems at cruise speeds well.....yeah. Of course! Divorced idle systems and f-7 emulsion tubes are made to make highly tuned racing engines that are using too big venturies to make big WOT power and not bog out of a corner and they didn't care one bit about fuel economy, AT ALL!
If you have lots of time learn to use a drill bit and solder to change holes in the emulsion tube. Try different vent sizes and jet sizes. Learn how the weber carburetors work before changing it. |
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käfertom Samba Member
Joined: November 08, 2010 Posts: 48 Location: Germany
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Posted: Sat Aug 15, 2015 10:23 am Post subject: |
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modok wrote: |
i don't think 5 exist.
3.5 do exist, I have some.
that is a silly way to delay the mains. it is much easier to lower the float level, use a larger venturi, or put additional holes at the top of the emulsion tube.
That is what a carbuiretor company would do, try it! |
Oh. OK, I have larger Venturis and I can borrow F8 E/Ts (F8 are F7 with additional two top holes). I think this changes not enough. But we will see.
Companies often makes compromises between time and result. Time is money. I can waste some time to learn. It is my passion, only.
I think of making some A/V like the JPMotorsport or Olle Bergqvist ones. I think they come in later because of there is no venturi tube in them.
https://www.youtube.com/watch?v=XzomjALtdeE
https://www.youtube.com/watch?v=kXRzSY4Xzic
The next test will be with using 38mm Venturis with the horizontal spray bar, the CB-update-kit.
Can you give me the top and the bottom inside diameters of these 3.5s. Measured approximately 1/2 inch deep in the tube. Of curiosity only.
CSP offers them for IDAs.
http://www.csp-shop.de/shop/produkte/en/jpm_24965b.html
Olle shows them for DCOEs. But available for 48IDA also, as well as other carburettors. |
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modok Samba Member

Joined: October 30, 2009 Posts: 27658 Location: Colorado Springs
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Posted: Fri Aug 14, 2015 4:24 pm Post subject: |
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i don't think 5 exist.
3.5 do exist, I have some.
that is a silly way to delay the mains. it is much easier to lower the float level, use a larger venturi, or put additional holes at the top of the emulsion tube.
That is what a carbuiretor company would do, try it! |
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käfertom Samba Member
Joined: November 08, 2010 Posts: 48 Location: Germany
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Posted: Fri Aug 14, 2015 4:52 am Post subject: |
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käfertom wrote: |
Hi. The last test shows that the acceleration/half throttle situation is a little lean with the E/T F2. But the other readings are really well. And after changing to F7 the readings are extremely well. The car runs always between 12 and 13:1. It is only dependant on road nature. The only negative thing I noticed is a short lean spot at opening the throttles a little more after start up.
This is the result from a short test drive and I will test'n tune a little more.
These are the recent specs:
2007cc CR 9.8 Scat C25 D/P Head 32x35.5
Single Weber 44 IDF 61
Venturi 36
Idle 45
Main 165
Air 160
E/T F7
closed fourth progression hole
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Hi.
I made some test'n tune. But not with hardware. I researched a little bit about carb theory. And according to the recent behavior I think I have shortened the end of the progression circuit. Unfortunately this does act to radically at the bottom RPM range, because of, the the low quantity of air is not enough to start the main circuit.
I think I have to open the fourth hole and make the main circuit to come in later to prevent to much dubble metering in the transition from progression to main circuit. This is possible by using a different auxiliary ventury. Former playing with bigger main and especially air jets not brought enough alteration.
As I have the 4.5 A/V, probably like every(carb)body, I want to test the 5.0 version. Usually there were A/Vs from 3.5 to 5 for several webers, perhaps more, like 5.5 or 6.0. But I can't find anybody offers them.
Does anybody knows someone?
If not, I have to improvise.  |
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käfertom Samba Member
Joined: November 08, 2010 Posts: 48 Location: Germany
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Posted: Wed Aug 12, 2015 12:26 pm Post subject: |
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Hi. The last test shows that the acceleration/half throttle situation is a little lean with the E/T F2. But the other readings are really well. And after changing to F7 the readings are extremely well. The car runs always between 12 and 13:1. It is only dependant on road nature. The only negative thing I noticed is a short lean spot at opening the throttles a little more after start up.
This is the result from a short test drive and I will test'n tune a little more.
These are the recent specs:
2007cc CR 9.8 Scat C25 D/P Head 32x35.5
Single Weber 44 IDF 61
Venturi 36
Idle 45
Main 165
Air 160
E/T F7
closed fourth progression hole
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käfertom Samba Member
Joined: November 08, 2010 Posts: 48 Location: Germany
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Posted: Tue Aug 11, 2015 6:24 am Post subject: closed fourth transition hole |
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I made a first test with closed fourth hole. This must be right way. After the 55s were crazy rich I changed the idles to 50s. Still rich (11:1) but at every speed below 65 miles with no rich spot. Then Car went to 13.5:1 on emulsion tubes and 12.5:1 on main jets. Now I change to 45 idles and F2 (from F11) emulsions. But testing that has to wait. I have to finish changing wheel bearings, brakes and axle boots.
But I am very confident with the carb mods. |
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Baja_Tommy Samba Member

Joined: September 27, 2013 Posts: 79 Location: Lawrence, KS
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Posted: Sun Aug 09, 2015 2:28 pm Post subject: |
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I drilled a 1.6mm(1/16") hole in both of the throttle plates. Once I richened up the Idle adjustment, the idle speed was higher(1200 rpm). With the idle speed then adjusted back down, other than this change to the idle, there were no other noticeable changes with the holes and the air bypass screws open. No noticeable change to the rich spot.
I just remembered that I forgot to check the positioning of the throttle plate relative to the progression holes. That would have been helpful. _________________ A Baja Bug with some power is like a dirt bike. Quick not fast. Fun at low speed but scary at high speed.
If you're too old for dirt bikes, get a Baja Bug! |
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modok Samba Member

Joined: October 30, 2009 Posts: 27658 Location: Colorado Springs
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Posted: Wed Jul 29, 2015 7:00 pm Post subject: |
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lead/tin/silver
62/36/2
You could use any kind of solder, but life is short, use the expensive kind! It flows nice
Oh, and rosin flux and a tip cleaning set for acetylene/oxy torches.
Coat a tip cleaner in flux and just clean/flux the hole. that way the solder goes in the hole instead of everywhere except in the hole. |
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j-dub Samba Member

Joined: November 09, 2003 Posts: 870 Location: Phoenix, AZ
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Posted: Wed Jul 29, 2015 6:37 pm Post subject: |
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modok wrote: |
nope sorry. I use solder. |
60/40 Rosin-Core like for electronics or the lead free like for sweating copper pipes? _________________ 1957 Oval rag
"POLICE STATION TOILET STOLEN ... Cops have nothing to go on." |
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modok Samba Member

Joined: October 30, 2009 Posts: 27658 Location: Colorado Springs
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Posted: Wed Jul 29, 2015 4:52 pm Post subject: |
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nope sorry. I use solder. |
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j-dub Samba Member

Joined: November 09, 2003 Posts: 870 Location: Phoenix, AZ
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Posted: Tue Jul 28, 2015 6:41 pm Post subject: |
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GARRICK.CLARK wrote: |
Hi Jeremy. I don't no how to post pics but what I did was to get a length of 0.8 stainless wire thread it down the air tube till it stops. Hook it round so the wire fits in the screwdriver slot and the rap it round the air tube a few times and snip off the excess wire.
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Thanks for the explanation Garrick, hopefully someone else will be able to post a pic. Modok? _________________ 1957 Oval rag
"POLICE STATION TOILET STOLEN ... Cops have nothing to go on." |
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käfertom Samba Member
Joined: November 08, 2010 Posts: 48 Location: Germany
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Posted: Tue Jul 28, 2015 3:14 am Post subject: |
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rs58rag wrote: |
kafertom......difficult to see top drilled holes in progression circuilt, but they look like someone opened them up. Measure them, could be the culprit. |
Hi.
I don't think that does matters much.
The carb I used before has the four standart holes and the same prob. Although the Second carb has chamfered throttle plates the AFR readings are similar. But I will consider this. Thanks. |
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rs58rag Samba Member
Joined: August 22, 2010 Posts: 419 Location: riverside,ca
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Posted: Mon Jul 27, 2015 6:37 pm Post subject: |
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kafertom......difficult to see top drilled holes in progression circuilt, but they look like someone opened them up. Measure them, could be the culprit. |
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käfertom Samba Member
Joined: November 08, 2010 Posts: 48 Location: Germany
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Posted: Mon Jul 27, 2015 9:07 am Post subject: |
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GARRICK.CLARK wrote: |
Hi. Could you tell me. How did you plug the holes. I may need to plug the 1st progression hole on mine to go leaner on cruise.
Cheers. |
I wouldn't do that before trying to open the bypass screws, if you have, or drilling the throttle plates. If not yet done.
Initially 0.7mm at the beginning.
That can be undone by soldering them up. |
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käfertom Samba Member
Joined: November 08, 2010 Posts: 48 Location: Germany
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Posted: Mon Jul 27, 2015 8:45 am Post subject: |
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Hi.
I don't know the exact english term. But this is from product url:
"liquidmetal epoxy resin adhesive"
Hope that helps.
It was exposed to gasoline more than a year without any affect. |
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