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Camper interior build on a 64 Kombi
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harrywt
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PostPosted: Sun Jul 20, 2025 11:36 am    Post subject: Re: Camper interior build on a 64 Kombi Reply with quote

Have you ever posted the CAD files for the cabinets? I found your work that you posted on GrabCAD but I didn't see the cabinets


sgellis wrote:
What I am planning will be sort of a standard layout with the addition of a small cabinet in the left front. The bench seat will fold out into a bed. Upright cabinet on right rear. Custom fridge on right front with solid-state cooling. The electrical will be in the bottom front of the left front cabinet.

This are not quite current but close.
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sgellis
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PostPosted: Tue Jul 08, 2025 6:00 am    Post subject: Re: Camper interior build on a 64 Kombi Reply with quote

Moving the fan resulted in a massive increases in efficiency. We just did a 800 mile 5 day trip and fridge stayed in the 2 to 4c range. On one night stays the bus would set 18 hours without any solar. After the 100 ah battery was still at 13.2v.

On the two night stay bus set for 42 hours with 3 hours of evening solar (maybe 200w gained) the battery was at 12.9v

I did notice the fridge did not cycle off when outside temp reached 30c and on low power mode. if the outside temp rises over 30 the fridge temp will start to rise unless I let it run in high powered mode when on battery only.

Solid-state fridges are quite inefficient compared to a good compressor fridge but they are cheep, light and compact. I am quite happy with this performance in the relatively hot weather we had.

Now I will improve the seals, do a few tweaks and tidy up everything.
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sgellis
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PostPosted: Tue Jul 01, 2025 4:48 pm    Post subject: Re: Camper interior build on a 64 Kombi Reply with quote

Small upgrade to the solid state fridge today.

I wanted to move one fan from the cooler to the exhaust duct to improve efficiency exhausting the warm air. Also seems like a waist of good heat when the weather is cold so added a diverter flap to allow exhausting air behind front seat. I was planning to put a servo control to automate it with the heating system but didn't get around to ordering the parts. So a rod and knob on vent holds the flap in ether position. It will be awhile before we can test it in cold weather. I am curious how much difference it will make. The bus is quite well insulated and holds its heat.

The duct is printed out of PLA. It may not like the heat and I have a few tweeks to the design so will likely reprint it out of PETG and add the servo.

Also added a magnetic switch so it will notify me if the fridge drawer is not closed but will likely change that to a mechanical switch so I can tell if it is fully latched. Magnetic switch can not be set accurately enough.

I reinstalled the back panel with aluminum tape but plan to make a removable insulating panel for the back for maintenance and upgrades.

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sgellis
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PostPosted: Sat Feb 22, 2025 2:41 pm    Post subject: Re: Camper interior build on a 64 Kombi Reply with quote

markham56 wrote:
nlorntson wrote:
Install the usual springs that sit between the door and the back of the wooden panel and you should be fine I'd think.


How was this done at the factory? I'm replacing my old panels and this large gap just doesn't seem normal. I bought some springs from WW but they're not nearly strong enough.


Original panels were quite soft so the springs would keep them snug to the escutcheons.
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markham56
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PostPosted: Wed Feb 19, 2025 4:26 pm    Post subject: Re: Camper interior build on a 64 Kombi Reply with quote

nlorntson wrote:
Install the usual springs that sit between the door and the back of the wooden panel and you should be fine I'd think.


How was this done at the factory? I'm replacing my old panels and this large gap just doesn't seem normal. I bought some springs from WW but they're not nearly strong enough.
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sgellis
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PostPosted: Sat Aug 31, 2024 3:00 pm    Post subject: Re: Camper interior build on a 64 Kombi Reply with quote

BarryL wrote:
sgellis wrote:
The pump is not self priming.
Supposedly one way the handle lays is "keep prime" while the other way is "drain back" for freezing temps. Is yours like that and still losing the prime?

sgellis wrote:
Switched out the AGM battery for an 100 ah LiFePO4 group 24]


Is the Lithium Iron battery about $700?


Possibly. The hand pump is not working great so I need to take it apart and see. It has always drained back but that could just be poor quality.

Got my battery on sale for under around 300. It is a LiTime from Amazon. They are good quality but lower price. Some of the brand name ones are over priced.
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BarryL Premium Member
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PostPosted: Fri Aug 30, 2024 6:20 pm    Post subject: Re: Camper interior build on a 64 Kombi Reply with quote

sgellis wrote:
The pump is not self priming.
Supposedly one way the handle lays is "keep prime" while the other way is "drain back" for freezing temps. Is yours like that and still losing the prime?

sgellis wrote:
Switched out the AGM battery for an 100 ah LiFePO4 group 24]


Is the Lithium Iron battery about $700?
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sgellis
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PostPosted: Fri Aug 30, 2024 10:50 am    Post subject: Re: Camper interior build on a 64 Kombi Reply with quote

Added an electric water pump. Had one laying around so put it in. Installed a small waterproof switch that is not really noticeable behind the hand pump.

Old hand pump still works but the electric pump is much less work and I can fill the coffee pot in the morning without waking up the wife. Smile

The pump is not self priming. Works great when the tank is full but starts loosing prime when at 1/3. I may get a self priming pump to try but I am not sure the hand pump will still work. Also concerned they will be loud.

I tried to find a check valve to keep it primed but they all have too strong of a spring for the pump.

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My 54 standard restoration
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sgellis
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PostPosted: Fri Aug 30, 2024 10:36 am    Post subject: Re: Camper interior build on a 64 Kombi Reply with quote

Did a few upgrades.

Switched out the AGM battery for an 100 ah LiFePO4 group 24. The AGM only worked well the first two years and then started falling off. The new lithium battery will give me about 80% more usable ah and likely last 10 years.

With the battery change I needed to replace the old 25 amp battery charger with one that would handle lithium batteries. Like the old charger the new one is loud so vented it under the bus.

Also added a 40 amp DC-DC charger so the alternator would charge the battery correctly.

I am going to redo the power and ground wires and tidy up stuff but wanted to run it for a bit to make sure it wasn't going to have a cooling problem in the cabinet. Apparently the DC-DC charger produced very little heat.

Went on an 11 day, 979 mile trip and all worked great so considering it tested.

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My 54 standard restoration
The Nova Scotian Barndoor (YouTube)
The Nova Scotian Barndoor (CAD drawings)
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Insertcomedyname
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PostPosted: Fri Jan 19, 2024 10:06 am    Post subject: Re: Camper interior build on a 64 Kombi Reply with quote

This is fantastic and thank you for sharing! I also found your models on GrabCAD so thanks again for this amazing resource. I was thinking about doing this myself, especially with the LiDAR scanning on the newer iPhones, might make data capture a little easier?

Im the proud new owner of a 67 T2 split and hope to start my journey getting the old bus looking as nice as yours.
Thanks Again

Andy
Scotland, UK
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LAGrunthaner Premium Member
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PostPosted: Sat Dec 23, 2023 8:15 am    Post subject: Re: Camper interior build on a 64 Kombi Reply with quote

OMG sgellis, I accidentally stumbled across your YouTube and as I'm looking halfway through all I could say to myself is "wow this bus is 100 times better than my westy in the woodworking/functionality category among other areas. Then it dawned on me "it's your bus and that's you!". So cool to see and hear you and get to know this beautiful bus even better. Now I'll reread the entire thread again. Both you and your bus are celebrities. Wink
Linda

sgellis wrote:
Made a little video to show off the bus.


Link

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Lind wrote:
Have you considered simply starting with a nicer bus? I don't know what your skills are, but the race is easier if you can see the finish line. If you are not a runner, don't start off doing a marathon.
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Don66bus
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PostPosted: Mon Dec 04, 2023 5:56 am    Post subject: Re: Camper interior build on a 64 Kombi Reply with quote

Thorough video and incredible build. It is great to see such artistry.
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steven wardlaw
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PostPosted: Sun Dec 03, 2023 6:48 pm    Post subject: Re: Camper interior build on a 64 Kombi Reply with quote

I want to thank you for all the great ideas you've given me these past few months on my 1965 camper build. I saved so much effort and time using your panel drawings. I will be taking my camper out for its first campout next week. I'll post some pictures of my trip when I return on Thursday. You are correct on the time it takes to travel in an old bus. If Google says 2 hours you had better plan on at least 3 to 4 hours. Half of that time is spent answering questions at every gas or food stop. Thanks again.
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sgellis
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PostPosted: Sun Dec 03, 2023 5:25 am    Post subject: Re: Camper interior build on a 64 Kombi Reply with quote

Made a little video to show off the bus.


Link

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My 54 standard restoration
The Nova Scotian Barndoor (YouTube)
The Nova Scotian Barndoor (CAD drawings)
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sgellis
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PostPosted: Sat Aug 12, 2023 4:49 pm    Post subject: Re: Camper interior build on a 64 Kombi Reply with quote

Don66bus wrote:
Actually, your design is very similar to mine. Maybe the big difference in our curtain durability is that mine are rarely up during the day, hence no sun fading.


Our curtains are up all the time and bus is outside 6 or 7 months a year. Except the cab curtains that are only up when camping. They don't fade noticeably.
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Don66bus
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PostPosted: Sat Aug 12, 2023 4:05 pm    Post subject: Re: Camper interior build on a 64 Kombi Reply with quote

A comment on your 2022 post on failing curtain material ...

I know that this suggestion is not for stock purists but it works well for self-built campers. I received these curtains from the original owner in 2006 and they are still in use. One difference is that they are not in the sun all day, nor are they blocking visibility when driving. They just hook up to sheet metal screws when needed and go away in a bag the rest of the time. Takes no time at all to set them up.

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Actually, your design is very similar to mine. Maybe the big difference in our curtain durability is that mine are rarely up during the day, hence no sun fading.
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sgellis
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PostPosted: Sat Aug 12, 2023 3:04 pm    Post subject: Re: Camper interior build on a 64 Kombi Reply with quote

Awning leaks in heavy rain. I tried a spray can water proofing last year but didn't have any effect.

After some research I found that Fabric Guard 303 was the best mid range product for awning material. Gave the top two coats and one on the sides. I purchased two 946ml bottles and was just enough. Must have applied it a little thick. Smile

We will find out how it works in the next couple weeks.

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My 54 standard restoration
The Nova Scotian Barndoor (YouTube)
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sgellis
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PostPosted: Mon May 16, 2022 6:05 pm    Post subject: Re: Camper interior build on a 64 Kombi Reply with quote

Curtains finished. Very happy with them. We have enough material left over to make a few more sets. Smile

Same design as last ones except side windows are slightly longer.

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_________________
My 64 Kombi restoration
My camper interior build
My 54 standard restoration
The Nova Scotian Barndoor (YouTube)
The Nova Scotian Barndoor (CAD drawings)
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sgellis
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PostPosted: Sun May 15, 2022 2:21 pm    Post subject: Re: Camper interior build on a 64 Kombi Reply with quote

Time to get camping again.

Wife is making new curtains. This will be the third set. They fade badly after two years in the sun. We like thin light material and haven't found it in UV resistant.

Bit darker pattern this time and we like how it looks. It was cheap and available so we decided to give it a try.

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My 54 standard restoration
The Nova Scotian Barndoor (YouTube)
The Nova Scotian Barndoor (CAD drawings)
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sgellis
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PostPosted: Tue Aug 24, 2021 12:07 pm    Post subject: Re: Camper interior build on a 64 Kombi Reply with quote

panel wrote:
Did you see this box ? https://www.thesamba.com/vw/forum/viewtopic.php?t=758485


That is quite cool. Nice for someone with an original camper interior.

We wanted everything to have it's place in our bus and accessible from the doors for cooking and such. Working very well but still some improvements we will make. Just checked my todo list for this thing and have 46 items...
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My camper interior build
My 54 standard restoration
The Nova Scotian Barndoor (YouTube)
The Nova Scotian Barndoor (CAD drawings)
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