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JaimeH  Samba Member

Joined: April 24, 2012 Posts: 266 Location: Canterbury, NH
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Posted: Tue Apr 13, 2021 4:09 am Post subject: Re: EGR rod. Ideas |
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Norma wrote: |
The spring on the rod is loose. I haven’t opened the valve yet. |
Use great care disassembling an EGR valve. They can easily be destroyed. Many solvents will ruin the diaphragm too. A working EGR is a terrible thing to lose. _________________ 1978 Transporter 2.0 FI, BA6
Special Thanks to Razor's Customs, Boscawen, NH |
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Norma Samba Member
Joined: September 26, 2020 Posts: 217 Location: Nor Cal
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Posted: Mon Apr 12, 2021 6:38 pm Post subject: Re: EGR rod. Ideas |
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Well, I don’t know what all that was about.
I was looking around at the EGR to remove it.
I noticed the carbon air hose was disconnected, I put it back.
Thought I would try starting it with the rod disconnected.
It worked!!’
All I did was put new wires on, new cap & rotor.
And condenser.
I haven’t done the plugs yet.
What do you all think? |
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SGKent  Samba Member

Joined: October 30, 2007 Posts: 42695 Location: at the beach
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Posted: Mon Nov 16, 2020 9:10 am Post subject: Re: EGR rod. Ideas |
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there is a spring inside the valve. Make a blocking plate and put that under the valve for now. _________________ "Most people don't know what they're doing, and a lot of them are really good at it." - George Carlin |
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Norma Samba Member
Joined: September 26, 2020 Posts: 217 Location: Nor Cal
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Posted: Mon Nov 16, 2020 8:41 am Post subject: Re: EGR rod. Ideas |
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The spring on the rod is loose. I haven’t opened the valve yet. |
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Norma Samba Member
Joined: September 26, 2020 Posts: 217 Location: Nor Cal
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Posted: Mon Nov 16, 2020 8:40 am Post subject: Re: EGR rod. Ideas |
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Yes, the spring is loose now.
I don’t know how to stabilize it.
What can I use. |
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SGKent  Samba Member

Joined: October 30, 2007 Posts: 42695 Location: at the beach
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Posted: Sun Nov 15, 2020 9:57 pm Post subject: Re: EGR rod. Ideas |
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Norma wrote: |
It doesn’t die with the rod hooked up.
Actually the opposite, it starts and runs. |
so the valve has two sides to it. One side is closed at idle and the other at wide open throttle. There is a small spring in the valve that closes the one side at idle. The diaphragm prevents air from seeping into the valve and getting in as a vacuum leak. If the bus will start with the valve hooked up, then most likely the mixture is whacked from the prior owner trying to compensate for leakage at the EGR. I'd block it off with a plate, and try to start the bus after that. Who knows what the PO did to accommodate mixture problems. _________________ "Most people don't know what they're doing, and a lot of them are really good at it." - George Carlin |
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Norma Samba Member
Joined: September 26, 2020 Posts: 217 Location: Nor Cal
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Posted: Sun Nov 15, 2020 4:32 pm Post subject: Re: EGR rod. Ideas |
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It doesn’t die with the rod hooked up.
Actually the opposite, it starts and runs. |
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Wildthings Samba Member

Joined: March 13, 2005 Posts: 52426
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Posted: Sat Nov 14, 2020 11:57 pm Post subject: Re: EGR rod. Ideas |
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If just hooking up the rod causes your engine to die, I suspect that something is bent or not positioned correctly. |
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SGKent  Samba Member

Joined: October 30, 2007 Posts: 42695 Location: at the beach
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Posted: Sat Nov 14, 2020 9:54 pm Post subject: Re: EGR rod. Ideas |
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Norma wrote: |
Bloody Hell, are the EGR valves still available for purchase from a parts monger? |
used valves if you can find a good one. Interstate in SoCal sells "rebuilt" ones, whatever that means. They want about $300 for them. The rods come up for sale too sometimes. Have to watch for the parts. It has been NLA since about 1990. I have never seen a new one, come close to low mile ones a couple times. _________________ "Most people don't know what they're doing, and a lot of them are really good at it." - George Carlin |
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airschooled Air-Schooled

Joined: April 04, 2012 Posts: 13514 Location: West Coast, USA
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Posted: Sat Nov 14, 2020 9:19 pm Post subject: Re: EGR rod. Ideas |
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Interstate VW parts in Lake Elsinore sells rebuilt valves. They do not disclose what goes into the valves, rightfully so as they are devilishly hard to replicate and rebuild. Try at your own risk, or make your own out of sheet silicone, and replace it every thousand miles.
Robbie _________________ One-on-one tech help for your vintage Volkswagen:
www.airschooled.com
https://www.patreon.com/airschooled |
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Norma Samba Member
Joined: September 26, 2020 Posts: 217 Location: Nor Cal
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Posted: Sat Nov 14, 2020 9:16 pm Post subject: Re: EGR rod. Ideas |
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Bloody Hell, are the EGR valves still available for purchase from a parts monger? |
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SGKent  Samba Member

Joined: October 30, 2007 Posts: 42695 Location: at the beach
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Posted: Sat Nov 14, 2020 9:07 pm Post subject: Re: EGR rod. Ideas |
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Norma wrote: |
They do sell them for it, right? |
what is "it?" If it is the diaphragm, no. _________________ "Most people don't know what they're doing, and a lot of them are really good at it." - George Carlin |
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airschooled Air-Schooled

Joined: April 04, 2012 Posts: 13514 Location: West Coast, USA
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Posted: Sat Nov 14, 2020 8:28 pm Post subject: Re: EGR rod. Ideas |
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Norma wrote: |
They do sell them for it, right? |
It’s 2020, you’re going to have to define your pronouns.
Robbie
He/Him _________________ One-on-one tech help for your vintage Volkswagen:
www.airschooled.com
https://www.patreon.com/airschooled |
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Norma Samba Member
Joined: September 26, 2020 Posts: 217 Location: Nor Cal
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Posted: Sat Nov 14, 2020 8:00 pm Post subject: Re: EGR rod. Ideas |
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They do sell them for it, right? |
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Norma Samba Member
Joined: September 26, 2020 Posts: 217 Location: Nor Cal
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Posted: Thu Nov 12, 2020 4:29 pm Post subject: Re: EGR rod. Ideas |
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Gotcha!
Thank you. |
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airschooled Air-Schooled

Joined: April 04, 2012 Posts: 13514 Location: West Coast, USA
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Posted: Thu Nov 12, 2020 4:18 pm Post subject: Re: EGR rod. Ideas |
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The EGR valve has a rubber diaphragm inside it. If it’s ripped, it leaks air (vacuum) and can stall the engine. With the rod connected/disconnected, the internal rubber diaphragm moves slightly and the air leak changes size. Remove the valve, make a block off plate for the plenum, and run it. If it runs well, welcome to the crew of folks waiting for solutions on EGR valves.
Robbie _________________ One-on-one tech help for your vintage Volkswagen:
www.airschooled.com
https://www.patreon.com/airschooled |
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Abscate  Samba Member
Joined: October 05, 2014 Posts: 23991 Location: NYC/Upstate/ROW
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Posted: Thu Nov 12, 2020 4:12 pm Post subject: Re: EGR rod. Ideas |
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SGKent wrote: |
A good Ace Hardware will have a selection if they have a hardware room. They are called R Cotter Pins, R-Clip, or R-Clip Springs. https://en.wikipedia.org/wiki/R-clip . Your egr not opening will not cause the bus to die. A leaking one might whether it is connected or not. Most likely you need to look for a vacuum leak or ignition problem.
example:
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No wonder I couldn’t find them, I was looking in the fish section. I did find a zhalibut though. Where to leave it? _________________ 🇺🇸 🇺🇸 🇺🇸 🇺🇸 🇺🇸 🇺🇸 🇺🇸 🍊 🍊 🍊 |
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Norma Samba Member
Joined: September 26, 2020 Posts: 217 Location: Nor Cal
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Posted: Thu Nov 12, 2020 3:16 pm Post subject: Re: EGR rod. Ideas |
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Well I finally got around to working on my tune-up.
I found a wire broken.
I think it goes to the temp regulator/fuel thingy.
Charging now.
Fingers crossed! |
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SGKent  Samba Member

Joined: October 30, 2007 Posts: 42695 Location: at the beach
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Posted: Sat Oct 17, 2020 6:07 pm Post subject: Re: EGR rod. Ideas |
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A good Ace Hardware will have a selection if they have a hardware room. They are called R Cotter Pins, R-Clip, or R-Clip Springs. https://en.wikipedia.org/wiki/R-clip . Your egr not opening will not cause the bus to die. A leaking one might whether it is connected or not. Most likely you need to look for a vacuum leak or ignition problem.
example:
_________________ "Most people don't know what they're doing, and a lot of them are really good at it." - George Carlin |
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Norma Samba Member
Joined: September 26, 2020 Posts: 217 Location: Nor Cal
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Posted: Sat Oct 17, 2020 5:57 pm Post subject: Re: EGR rod. Ideas |
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Lake county.
I don't understand your problem. If the rod is disconnected then the EGR doesn't affect your engine unless it is leaking gasses or has a bad diaphragm. If your bus suddenly started dying it is unlikely to be the EGR. You have some troubleshooting ahead.
What part of NorCal are you in?[/quote] |
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