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Aquifer's '67 Beetle Thread
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aquifer Premium Member
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PostPosted: Tue Jul 29, 2025 10:11 am    Post subject: Re: Aquifer's '67 Beetle Thread Reply with quote

Bobs67vwagen wrote:
Looking good Acqifer. I would have a hard time holding myself back from cleaning / compounding/polishing the off white portion of the wheels. I am just not a patina guy.


Yeah, normally I would agree. I'm not a fake patina guy for sure, but "real" patina is ok. The white enamel is cracked and peeling in a lot of places so I decided not to touch it for fear of making it worse. My OCD might eventually compel me to do more with it, but for now I'm happy to leave it this way.

As you know, the work is never done on these cars. I have some work to do on the headliner eventually, and I'll try to preserve as much of that as I can. The car tells me that it wants to look like it's 59 years old. Haha
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Parts needed:
Front & rear NOS or used OEM door panels for a '67 in the original Gazelle color (dark tan/light brown).
Also looking for used white headliner pieces, both perforated and non-perforated.
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Bobs67vwagen
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PostPosted: Tue Jul 29, 2025 3:16 am    Post subject: Re: Aquifer's '67 Beetle Thread Reply with quote

Looking good Acqifer. I would have a hard time holding myself back from cleaning / compounding/polishing the off white portion of the wheels. I am just not a patina guy.
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The Pilch
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PostPosted: Mon Jul 28, 2025 7:18 pm    Post subject: Re: Aquifer's '67 Beetle Thread Reply with quote

This is most excellent!!
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aquifer Premium Member
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PostPosted: Mon Jul 28, 2025 5:45 pm    Post subject: Re: Aquifer's '67 Beetle Thread Reply with quote

Here are the replica tires on original rims installed on the unrestored 67. The rims are from early 66, so not 67’s and not original to the car, but I think the patina complements the car pretty well. The tires are Autobahn bias look radials, 145/95 R15. The car will turn 59 in October this year, and I think this is what it probably should look like at that age.

Image may have been reduced in size. Click image to view fullscreen.

Image may have been reduced in size. Click image to view fullscreen.

Image may have been reduced in size. Click image to view fullscreen.

Image may have been reduced in size. Click image to view fullscreen.

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Parts needed:
Front & rear NOS or used OEM door panels for a '67 in the original Gazelle color (dark tan/light brown).
Also looking for used white headliner pieces, both perforated and non-perforated.
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PostPosted: Sat Jul 26, 2025 6:01 pm    Post subject: Re: Aquifer's '67 Beetle Thread Reply with quote

I had to install new axle boots on my “other” 67, the one I owned since I was a kid, restored myself, and should never have sold. But was fortunate enough to be able to buy it back in December 2024. So if you’re new to this thread, I now have two Java green 67 beetles. I re-indexed the torsion bars too, and fixed one of the heater arms. Here are a few pictures.

The heater arm was missing so I bought a replacement. I suspect that the old one came loose and the PO just cut the cable wire. So I used a butt connector to splice the wire, and a butt connector to insert into the clamp on the lever. I don’t now how long the repair will last, but it seems pretty good.
Image may have been reduced in size. Click image to view fullscreen.


I changed the aluminum rims over to this 67. For the faded 67, I bought some Autobahn bias look radial tires that look original. I have a set of original black & white rims that I’ll put them on. The rims have a lot of patina, but I’m going to leave them that way. I’ll post pictures when I get the tires mounted on the rims and installed on the more-original car with the faded paint. I think they’ll look more at home on that car.

Here’s the empi knockoff rims that I moved to the restored 67. This car isn’t very original anyway, so the rims seem more appropriate on this car. The torsion re-index turned out great. The stance seems right, and I was able to get the untensioned angle spot on. When I restored this car in the 90’s I just used coil over springs on the shocks because the internet wasn’t what it is now and I didn’t want to try re-indexing the torsion bars at the time. Like anything, now that I’ve done it a few times it’s no big deal.
Image may have been reduced in size. Click image to view fullscreen.


Image may have been reduced in size. Click image to view fullscreen.

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Parts needed:
Front & rear NOS or used OEM door panels for a '67 in the original Gazelle color (dark tan/light brown).
Also looking for used white headliner pieces, both perforated and non-perforated.
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Bobs67vwagen
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PostPosted: Fri Jul 25, 2025 6:23 am    Post subject: Re: Aquifer's '67 Beetle Thread Reply with quote

Maybe the dune buggy and Baja bug guys will weigh in on what they do to prevent water into the generator or if it even matters.
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PostPosted: Fri Jul 25, 2025 4:27 am    Post subject: Re: Aquifer's '67 Beetle Thread Reply with quote

A generator hole plug would probably help.
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PostPosted: Thu Jul 24, 2025 6:09 pm    Post subject: Re: Aquifer's '67 Beetle Thread Reply with quote

No, I never had any trouble like that. Then again, after I did the restoration I didn’t drive it in foul weather very much. It entered into retirement at that time and was driven quite a bit but rarely in the rain and never in the snow.

I did a little google work after you mentioned it, and it seems like the later cars didn’t have a tray, though I did see some examples of the external cover that you mentioned. I wouldn’t want to do that either. I suppose the biggest risk is getting water in the generator. Maybe there is a way to protect that somehow if needed?
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Parts needed:
Front & rear NOS or used OEM door panels for a '67 in the original Gazelle color (dark tan/light brown).
Also looking for used white headliner pieces, both perforated and non-perforated.
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Bobs67vwagen
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PostPosted: Thu Jul 24, 2025 5:07 pm    Post subject: Re: Aquifer's '67 Beetle Thread Reply with quote

Thanks for the reply acqifer. I think vw did away with the drains sometime after 1970( hopefully another member will weigh in on that) and that may have been the reason you saw a lot of those black aftermarket covers on alot of bugs after 1970. I do not want to use one of those. I also have a 1974 lid which has the thermostatic vent behind the license plate area and I may try to use that. When driven or left out in the rain did you have any trouble with water in the engine compartment on that 67?
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PostPosted: Thu Jul 24, 2025 2:36 pm    Post subject: Re: Aquifer's '67 Beetle Thread Reply with quote

Bobs67vwagen wrote:
Nice work on both of those. I have an extra 67 lid for my car also that I have been thinking of grafting the vents into. The one concern I have is that I probably will not be able to get vent drains to fit. I have a 70 lid with the drains but I do not think there will be enough room between drains and air cleaner. Did you put drains on your vents?


No I didn't. The 74 donor vehicle didn't have drains, and I never looked into it again. You're right, there is very little room between the vents and the air cleaner so I'm sure nothing would fit in there.

Were drains originally present on a 74? I'm 93% sure that we didn't remove any kind of fastening points when we grafted, so I'm pretty sure there never was a drain on that 74? I've never noticed any issues, and a good friend had the donor 74 before me, and I don't recall any discussion about that either.
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Parts needed:
Front & rear NOS or used OEM door panels for a '67 in the original Gazelle color (dark tan/light brown).
Also looking for used white headliner pieces, both perforated and non-perforated.
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Bobs67vwagen
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PostPosted: Thu Jul 24, 2025 2:18 pm    Post subject: Re: Aquifer's '67 Beetle Thread Reply with quote

Nice work on both of those. I have an extra 67 lid for my car also that I have been thinking of grafting the vents into. The one concern I have is that I probably will not be able to get vent drains to fit. I have a 70 lid with the drains but I do not think there will be enough room between drains and air cleaner. Did you put drains on your vents?
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PostPosted: Thu Jul 24, 2025 11:46 am    Post subject: Re: Aquifer's '67 Beetle Thread Reply with quote

Here are a few more pictures of the project.

I rebuilt my wiper arm assembly because there was so much slop in the movement. Turns out the posts had deep grooves worn in them and the set screws couldn't keep the wiper arms tight enough.
Image may have been reduced in size. Click image to view fullscreen.

Sandblasted, repainted, and installed new shafts. The red wire is just a jumper wire to ground so I could test it before reinstalling.
Image may have been reduced in size. Click image to view fullscreen.

A picture of the trunk area. Not sure why I took this, maybe for the washer reservoir and the DOT 5 sticker I put on the brake fluid reservoir.
Image may have been reduced in size. Click image to view fullscreen.

Here are the original wiper arms reinstalled. I sanded off the rusty spots and had some silver spray paint that matched really well.
Image may have been reduced in size. Click image to view fullscreen.

Here's a picture of the engine. I'm slowly getting everything rebuilt and returned to oem as possible. I acknowledge that the sticker on the oil bath wasn't present originally, but I like it, so I put it on.
Image may have been reduced in size. Click image to view fullscreen.

Here is a picture of both 67's side by side. The decklid hanging on the wall is the original decklid from the car underneath it. That's the car I restored myself in the 90's. We grafted the louvres into a used 67 decklid to accommodate the 1600 dp transplanted into the car. We painted the original decklid at the same time and I've kept it over the years in case I ever need to use it.
Image may have been reduced in size. Click image to view fullscreen.

_________________
Parts needed:
Front & rear NOS or used OEM door panels for a '67 in the original Gazelle color (dark tan/light brown).
Also looking for used white headliner pieces, both perforated and non-perforated.
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PostPosted: Tue May 27, 2025 7:04 pm    Post subject: Re: Aquifer's '67 Beetle Thread Reply with quote

Here are a few more pictures. It’s running really good and I’ve been driving it around to give it some exercise.

Oil puddles under the crankcase breather tube led me to discover that the oil deflector at the base of the generator stand was missing. Turns out it was relatively painless to replace. Of course, I forgot to take a picture of the new one correctly installed, but oh well:
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I installed the passenger and rear seats along with a reproduction parcel tray:
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Here are a couple of pictures from a recent test drive. I’m going to leave these wheels on it for now. It came with them when I bought it, and I like them for some reason. I have OEM rims for when I want to return to stock.
Image may have been reduced in size. Click image to view fullscreen.

Image may have been reduced in size. Click image to view fullscreen.

Image may have been reduced in size. Click image to view fullscreen.

_________________
Parts needed:
Front & rear NOS or used OEM door panels for a '67 in the original Gazelle color (dark tan/light brown).
Also looking for used white headliner pieces, both perforated and non-perforated.
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PostPosted: Tue May 27, 2025 6:47 pm    Post subject: Re: Aquifer's '67 Beetle Thread Reply with quote

scrivyscriv wrote:
FYI… I tried the heat gun on my lobster claw plastic today. Can’t recommend it!
The pebbly surface texture gets soft and flows. It might work on a smooth plastic but you’re asking for trouble on anything with texture


Good to know, thanks for the follow up. I haven’t gotten around to trying it yet, so I’ll most likely just leave them be. One thought: do you think actual fire would make any difference, vs heat from a heat gun? Probably not, but I might get a wild hair sometime and try it.
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Parts needed:
Front & rear NOS or used OEM door panels for a '67 in the original Gazelle color (dark tan/light brown).
Also looking for used white headliner pieces, both perforated and non-perforated.


Last edited by aquifer on Tue May 27, 2025 7:06 pm; edited 1 time in total
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scrivyscriv
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PostPosted: Mon May 26, 2025 2:41 pm    Post subject: Re: Aquifer's '67 Beetle Thread Reply with quote

FYI… I tried the heat gun on my lobster claw plastic today. Can’t recommend it!
The pebbly surface texture gets soft and flows. It might work on a smooth plastic but you’re asking for trouble on anything with texture
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Dünkelgrügen 1967 Java Green bug thread
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Bobs67vwagen
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PostPosted: Tue May 13, 2025 5:38 pm    Post subject: Re: Aquifer's '67 Beetle Thread Reply with quote

Great ideas from both of these methods. I have had my original Bentley manual for over 40 years and it has accumulated a few fingerprints over the years.
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PostPosted: Sun May 11, 2025 5:14 am    Post subject: Re: Aquifer's '67 Beetle Thread Reply with quote

scrivyscriv wrote:
aquifer wrote:


I’m in the process of bookmarking all of the chapters and subsections in the PDF for quicker reference. I’ve used the PDF a few times to print a page so I can lay it there without caring if it gets greasy or ripped when I’m working on something…


Great idea! I had my green bus Bentley spiral bound at a shop years ago. The tech didn’t do a 100% job on it and the spiral binding went though the text on the margins in some places, so I was bummed about that. But the overall format was significantly easier to use as a mechanic. I really like the idea of scanning and printing soft copies. That’s what we do at the day job (well it’s night shift but whatever) with our manuals, print em and take them out to the job. I much prefer to throw out grubby paper vs leaving forever fingerprints on an important paragraph Smile
The binder format you did looks better than spiral bound to me.


I thought about spiral binding, but I liked the idea of being able to replace a smudged or torn page by printing a new one from the PDF, so I went this route.

They make stiff plastic 8.5x11” three ring divider pages, which I inserted between each chapter. Makes it easier to flip to the chapter I need without stressing the holes in the pages themselves. If I do get grease on a page in the binder, I can just print a replacement from the PDF.
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Parts needed:
Front & rear NOS or used OEM door panels for a '67 in the original Gazelle color (dark tan/light brown).
Also looking for used white headliner pieces, both perforated and non-perforated.
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scrivyscriv
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PostPosted: Sat May 10, 2025 6:53 pm    Post subject: Re: Aquifer's '67 Beetle Thread Reply with quote

aquifer wrote:


I’m in the process of bookmarking all of the chapters and subsections in the PDF for quicker reference. I’ve used the PDF a few times to print a page so I can lay it there without caring if it gets greasy or ripped when I’m working on something…


Great idea! I had my green bus Bentley spiral bound at a shop years ago. The tech didn’t do a 100% job on it and the spiral binding went though the text on the margins in some places, so I was bummed about that. But the overall format was significantly easier to use as a mechanic. I really like the idea of scanning and printing soft copies. That’s what we do at the day job (well it’s night shift but whatever) with our manuals, print em and take them out to the job. I much prefer to throw out grubby paper vs leaving forever fingerprints on an important paragraph Smile
The binder format you did looks better than spiral bound to me.
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Robert in Memphis
Dünkelgrügen 1967 Java Green bug thread
Engine rebuild thread
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PostPosted: Sat May 10, 2025 4:11 pm    Post subject: Re: Aquifer's '67 Beetle Thread Reply with quote

Or DIY as I did back here....

4th Post


https://www.thesamba.com/vw/forum/viewtopic.php?t=...p;start=20
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PostPosted: Sat May 10, 2025 11:41 am    Post subject: Re: Aquifer's '67 Beetle Thread Reply with quote

I’ve been meaning to post these pictures as a suggestion for anyone who finds it helpful. I bought a new Bentley manual because my old one is tattered and greasy. I took the new Bentley to a professional print shop and had them cut off the spine, scan the whole book as a high quality PDF, and then 3 hole punch the pages.

I’m in the process of bookmarking all of the chapters and subsections in the PDF for quicker reference. I’ve used the PDF a few times to print a page so I can lay it there without caring if it gets greasy or ripped when I’m working on something.

I put it together in a binder and I really like it. I’ve added a few of my own odds & ends pages at the back - stuff I came across and wanted to keep for reference.

Image may have been reduced in size. Click image to view fullscreen.

Image may have been reduced in size. Click image to view fullscreen.

_________________
Parts needed:
Front & rear NOS or used OEM door panels for a '67 in the original Gazelle color (dark tan/light brown).
Also looking for used white headliner pieces, both perforated and non-perforated.
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