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Some exhaust eye candy
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Fleetline15
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PostPosted: Wed Jul 16, 2025 8:16 am    Post subject: Re: Some exhaust eye candy Reply with quote

blargon_7 wrote:
thom wrote:
Working on getting mine set up; I am missing the clamps from the heater box to the muffler, so I'm stalled for a couple of days.

Image may have been reduced in size. Click image to view fullscreen.


I know its been a while but I am curious.

Have you installed this in your bus yet? Did the tail pipe clear the rear apron and bumper?


Yes & no Wink https://www.thesamba.com/vw/forum/viewtopic.php?t=800552&highlight=
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PostPosted: Sat Jul 12, 2025 3:44 pm    Post subject: Re: Some exhaust eye candy Reply with quote

thom wrote:
Working on getting mine set up; I am missing the clamps from the heater box to the muffler, so I'm stalled for a couple of days.

Image may have been reduced in size. Click image to view fullscreen.


I know its been a while but I am curious.

Have you installed this in your bus yet? Did the tail pipe clear the rear apron and bumper?
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PostPosted: Mon Mar 31, 2025 7:37 am    Post subject: Re: Some exhaust eye candy Reply with quote

perello wrote:
is the one I use as well, very happy with it

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Link


Sounds great! Thanks
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perello
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PostPosted: Mon Mar 31, 2025 1:04 am    Post subject: Re: Some exhaust eye candy Reply with quote

is the one I use as well, very happy with it

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Link

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PostPosted: Sun Mar 30, 2025 10:06 pm    Post subject: Re: Some exhaust eye candy Reply with quote

thom wrote:
Working on getting mine set up; I am missing the clamps from the heater box to the muffler, so I'm stalled for a couple of days.

Image may have been reduced in size. Click image to view fullscreen.


That oval tip is sweet.
I'd love to hear a sound clip of that once it's running
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PostPosted: Sun Mar 30, 2025 5:13 pm    Post subject: Re: Some exhaust eye candy Reply with quote

Working on getting mine set up; I am missing the clamps from the heater box to the muffler, so I'm stalled for a couple of days.

Image may have been reduced in size. Click image to view fullscreen.

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PostPosted: Fri Mar 28, 2025 4:57 pm    Post subject: Re: Some exhaust eye candy Reply with quote

Glenn wrote:
Glenn wrote:
You will have to trim" the bumper so the tailpipe clears.

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Thanks for sharing those pics
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PostPosted: Fri Mar 28, 2025 11:47 am    Post subject: Re: Some exhaust eye candy Reply with quote

Glenn wrote:
You will have to trim" the bumper so the tailpipe clears.

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Image may have been reduced in size. Click image to view fullscreen.

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PostPosted: Thu Mar 27, 2025 8:31 pm    Post subject: Re: Some exhaust eye candy Reply with quote

blargon_7 wrote:

Here is the inside. Unfortunately it doesn't look very heavy duty as stated on their site.


Thanks, but that is the OUTSIDE of the exhaust pipe. Even so it looks like same cheap exterior finning.
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PostPosted: Thu Mar 27, 2025 7:52 pm    Post subject: Re: Some exhaust eye candy Reply with quote

Eric&Barb wrote:
BarryL wrote:
blargon_7 wrote:
Eric&Barb wrote:
Those heater boxes are not a good option


hmm thank you.


Has anyone opened up one of these aftermarket heater boxes lately to see if the heat exchangers have gotten improved?


One needs to only look up the rear of the exhaust tube with a flashlight in a dark room. Peering past that first small curve will show the inside fining.



Here is the inside. Unfortunately it doesn't look very heavy duty as stated on their site.


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PostPosted: Thu Mar 27, 2025 7:20 pm    Post subject: Re: Some exhaust eye candy Reply with quote

BarryL wrote:
blargon_7 wrote:
Eric&Barb wrote:
Those heater boxes are not a good option


hmm thank you.


Has anyone opened up one of these aftermarket heater boxes lately to see if the heat exchangers have gotten improved?


One needs to only look up the rear of the exhaust tube with a flashlight in a dark room. Peering past that first small curve will show the inside fining.
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PostPosted: Thu Mar 27, 2025 6:31 pm    Post subject: Re: Some exhaust eye candy Reply with quote

You can tell a lot by the weight.
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PostPosted: Thu Mar 27, 2025 6:26 pm    Post subject: Re: Some exhaust eye candy Reply with quote

blargon_7 wrote:
Eric&Barb wrote:
Those heater boxes are not a good option


hmm thank you.


Has anyone opened up one of these aftermarket heater boxes lately to see if the heat exchangers have gotten improved?
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PostPosted: Thu Mar 27, 2025 9:02 am    Post subject: Re: Some exhaust eye candy Reply with quote

Also by having the heater box inner pipes cooling properly in hot weather the exhaust gets cooled/shrunk so as to not have it back pressure against the cylinders and heads. Thusly everything runs cooler. Also why with the heater boxes shut off to the interior of the VW the stock air valve in the front of each box switches to venting to the outside of the heater box. Go thru the link in that post for more heater box info and study up.
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PostPosted: Thu Mar 27, 2025 7:39 am    Post subject: Re: Some exhaust eye candy Reply with quote

Here's the deal:

If you have heater boxes then connect the fresh air hoses, even if the heater boxes no connected to the body.

If you have J-tubes, then you need Industrial Tins (Type 126) to close off the gap between the sleds and heads to keep the exhaust heat out.

That's how the factory designed the systems to work.

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PostPosted: Thu Mar 27, 2025 7:20 am    Post subject: Re: Some exhaust eye candy Reply with quote

If you’re not worried about a bit of power loss you could go with a larger pulley or higher flow fan. But don’t over rev the fan or it can blow apart.
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PostPosted: Thu Mar 27, 2025 6:52 am    Post subject: Re: Some exhaust eye candy Reply with quote

pondoras box wrote:
From what I understand is that if you have heater boxes you absolutely need the airflow from the fan shroud to get rid of the heat exchanger heat. If not the heat just radiates up and cooks the oil in the pushrod tubes and the piston and cylinders. What you’re doing is actually making it worse.

The fan shroud blows air across the fins inside and removes the heat and blows it out the exit duct and safely away from the engine effectively cooling the engine. You mess with any of that IE larger heat exchanger fins or not allowing cooling air to flow through will cause higher temps.


Perfect, that was the explanation I was looking for.
Thank you!
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PostPosted: Thu Mar 27, 2025 5:16 am    Post subject: Re: Some exhaust eye candy Reply with quote

From what I understand is that if you have heater boxes you absolutely need the airflow from the fan shroud to get rid of the heat exchanger heat. If not the heat just radiates up and cooks the oil in the pushrod tubes and the piston and cylinders. What you’re doing is actually making it worse.

The fan shroud blows air across the fins inside and removes the heat and blows it out the exit duct and safely away from the engine effectively cooling the engine. You mess with any of that IE larger heat exchanger fins or not allowing cooling air to flow through will cause higher temps.
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PostPosted: Wed Mar 26, 2025 9:23 pm    Post subject: Re: Some exhaust eye candy Reply with quote

Eric&Barb wrote:
blargon_7 wrote:

hmm thank you. I'll admit that I didn't spend alot of time researching heater boxes. I am going to run them so hopefully it all works out okay.
I'm not in a super cold climate so Im sure they will be enough to knock the chill off.


Understood, but you will have a hotter running engine during the hot weather, that is not good for engine longevity.

On the other hand it does get cold the farther out east you go, and not that much distance.

Talked to Steve of Wolfgang Int. years ago and he had big cooling problems with the early fresh air heater boxes with big engines. Only fixed by going to the later 1500/1600 fresh air heater boxes.




Can you explain the science behind the lack of heat conductivity of these boxes and it's relation to the engine running hot?

Would J tubes then cause an engine to run hot?

I didn't think (or assume) the heater boxes are aiding in dissipating heat from the engine under normal circumstances.

I'm not disputing what you have said and I appreciate the input but I am just curious to hear more info.
Or maybe I just totally misunderstood.

In the summer I use those caps to block off the heat ducts on the fan shroud to not even blow air on the boxes.
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PostPosted: Wed Mar 26, 2025 9:08 pm    Post subject: Re: Some exhaust eye candy Reply with quote

blargon_7 wrote:

hmm thank you. I'll admit that I didn't spend alot of time researching heater boxes. I am going to run them so hopefully it all works out okay.
I'm not in a super cold climate so Im sure they will be enough to knock the chill off.


Understood, but you will have a hotter running engine during the hot weather, that is not good for engine longevity.

On the other hand it does get cold the farther out east you go, and not that much distance.

Talked to Steve of Wolfgang Int. years ago and he had big cooling problems with the early fresh air heater boxes with big engines. Only fixed by going to the later 1500/1600 fresh air heater boxes.
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