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Wildthings Samba Member

Joined: March 13, 2005 Posts: 52456
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Posted: Yesterday 8:33 pm Post subject: Re: 1980 Cali Westy starting issues |
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LordHuron95 wrote: |
I’d guess that you’re right. Or it’s sourced from something else. It’s the distributor that the PO had in in, and I drove the van for years with it in so at the least, it does work. |
This is why I strongly recommend setting the timing at 28° BTDC @3800 rpms with both hoses removed from the vacuum can and plugged. If you have a Digital Idle Stabilizer it also needs to be bypassed. This way you will at least have the correct timing when the peddle is hard to the floor and the revs are high. |
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LordHuron95 Samba Member
Joined: April 20, 2021 Posts: 141 Location: California
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Posted: Yesterday 3:35 pm Post subject: Re: 1980 Cali Westy starting issues |
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I’d guess that you’re right. Or it’s sourced from something else. It’s the distributor that the PO had in in, and I drove the van for years with it in so at the least, it does work.
I rotated the drive gear I think one tooth CW. Sounded more like it wanted to run, and did if I was actively giving it gas. Though the moment I lifted my foot, it died. _________________ Never swing a mean loop. Never do dirt to man nor animal.
-1980 Vanagon Westy |
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Wildthings Samba Member

Joined: March 13, 2005 Posts: 52456
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Posted: Yesterday 1:28 pm Post subject: Re: 1980 Cali Westy starting issues |
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[quote="LordHuron95"]First image shows position of the drive gear at TDC. As far as I can tell it is within the range the book says to install it at. If it is say on a clockface, 11-6 in my image, and you’re saying to rotate it by one tooth CW, so in the direction of 12-7, yes?
My guess is your distributor is built with an incorrect part or two. Just rotate the drive maybe one or two teeth either way and see how that works.
Here are a few pictures from the gallery:
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LordHuron95 Samba Member
Joined: April 20, 2021 Posts: 141 Location: California
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Posted: Yesterday 9:17 am Post subject: Re: 1980 Cali Westy starting issues |
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First image shows position of the drive gear at TDC. As far as I can tell it is within the range the book says to install it at. If it is say on a clockface, 11-6 in my image, and you’re saying to rotate it by one tooth CW, so in the direction of 12-7, yes?
Second image shows where exactly the vacuum can is making contact
_________________ Never swing a mean loop. Never do dirt to man nor animal.
-1980 Vanagon Westy |
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Wildthings Samba Member

Joined: March 13, 2005 Posts: 52456
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Posted: Mon Sep 01, 2025 6:15 pm Post subject: Re: 1980 Cali Westy starting issues |
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LordHuron95 wrote: |
My original intention was to do what you’re suggesting. Moving a single tooth in order to move my “window” of available timing. In order to give the vacuum nipple more clearance, I would move the drive gear a single tooth clockwise, correct? |
Most likely yes, just one tooth, but a picture would be nice. |
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LordHuron95 Samba Member
Joined: April 20, 2021 Posts: 141 Location: California
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Posted: Mon Sep 01, 2025 4:56 pm Post subject: Re: 1980 Cali Westy starting issues |
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Wildthings wrote: |
If you have a two hose vacuum can, you may want to move the drive one tooth to get additional room to move the distributor, while the single hose vacuum cans are less at to bump into anything. Can't see exactly what you are up against from here though. |
I’ll need to get an image when I get home tonight. When rotating the distributor CCW, the vacuum nipple/hose makes contact with the engine block. Specifically the “block” or cube-ish area that the oil breather is located on.
My original intention was to do what you’re suggesting. Moving a single tooth in order to move my “window” of available timing. In order to give the vacuum nipple more clearance, I would move the drive gear a single tooth clockwise, correct? _________________ Never swing a mean loop. Never do dirt to man nor animal.
-1980 Vanagon Westy |
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Wildthings Samba Member

Joined: March 13, 2005 Posts: 52456
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Posted: Mon Sep 01, 2025 4:01 pm Post subject: Re: 1980 Cali Westy starting issues |
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If you have a two hose vacuum can, you may want to move the drive one tooth to get additional room to move the distributor, while the single hose vacuum cans are less at to bump into anything. Can't see exactly what you are up against from here though. |
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LordHuron95 Samba Member
Joined: April 20, 2021 Posts: 141 Location: California
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Posted: Mon Sep 01, 2025 12:47 pm Post subject: Re: 1980 Cali Westy starting issues |
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Wildthings wrote: |
Were all the wires removed from the distributor cap at the same time? If so you may be 180° out on the distributor cap. Try switching the wires directly across the cap #1 with #3 and #2 with #4. |
It may have been 180° out. Instead of trying your easier method, I reset the drive gear under the distributor, since I had pulled it and immediately after it stopped running.
Just now I set the timing mark to 0°. Pulled the distributor and peered inside. The groove was on the right side of the hole instead of the left like the book shows. So I pulled it up, double checked we were at 0°, then dropped it down within the window as the book shows. Pressed it in along with the spring, then the distributor, hall plug and cap.
Turning it over now, I can hear ignition when I'm giving it gas, but it still just doesnt want to run. I've tried advancing and retarding the timing to see for a difference, but nothing significant. Although I cant turn it too far CCW (advancing?) Because my vacuum nipple hits the engine block pretty quickly afterwards.
Also, I’d like to point out I did all this before seeing your post. Not that I thought my way was better  _________________ Never swing a mean loop. Never do dirt to man nor animal.
-1980 Vanagon Westy |
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Wildthings Samba Member

Joined: March 13, 2005 Posts: 52456
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Posted: Sat Aug 30, 2025 1:05 pm Post subject: Re: 1980 Cali Westy starting issues |
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LordHuron95 wrote: |
After messing with the distributor, now it won’t start again…
I noticed this morning that the spring had come out under the dist. but after putting it back, still nothing. It cranks easily, I have spark. Timing is okay with the mark at TDC. Theres about a quarter of a tank or maybe very slightly under; at least according to the gauge. |
Were all the wires removed from the distributor cap at the same time? If so you may be 180° out on the distributor cap. Try switching the wires directly across the cap #1 with #3 and #2 with #4. |
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LordHuron95 Samba Member
Joined: April 20, 2021 Posts: 141 Location: California
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Posted: Sat Aug 30, 2025 10:34 am Post subject: Re: 1980 Cali Westy starting issues |
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Coming back with my tail between my legs, and little frustration.
Problem was the starter…
Didn’t check it sooner because it was in the van for no more than a month or two before the engine had to come out. Thought there was no way it was the culprit. Ended up having nothing else to lose and still had my old starter which worked intermittently beforehand. While installing it, I noticed the solenoid was very loosely mounted. Maybe the reason for inconsistent cranking?
Tightened it up, installed it and she turned over no problem!
Fiddled with odds and ends but finally got to drive it after almost 2 years!
Of course I tried smogging it (in CA after all) and it failed due to high idle and apparently a fed. cat is installed which I genuinely did not know.
After messing with the distributor, now it won’t start again…
I noticed this morning that the spring had come out under the dist. but after putting it back, still nothing. It cranks easily, I have spark. Timing is okay with the mark at TDC. Theres about a quarter of a tank or maybe very slightly under; at least according to the gauge. _________________ Never swing a mean loop. Never do dirt to man nor animal.
-1980 Vanagon Westy |
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Wildthings Samba Member

Joined: March 13, 2005 Posts: 52456
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Posted: Thu Jul 03, 2025 8:45 pm Post subject: Re: 1980 Cali Westy starting issues |
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LordHuron95 wrote: |
Wildthings wrote: |
When you are set to go for the next couple of hundred thousand miles, your lifters are going to need to be preloaded. The only reason to leave the lifters with a tiny bit of freeplay is doing so may cause a soft lifter to pump up faster, but after the lifter is fully pumped up you would want to go back and preload it. |
Ooohhh, by preload, you mean as the bently says, where to lightly make contact, two additional turns. That adds tension in the rocker, pushrod and hydraulic lifters. Thus pre-loading them. Am I getting that correctly? |
The purpose of the "preload" is to put the lifter into the middle of its adjusting range. The preload only adds extra load to the valve train until the lifter self adjusts. |
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LordHuron95 Samba Member
Joined: April 20, 2021 Posts: 141 Location: California
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Posted: Thu Jul 03, 2025 7:25 pm Post subject: Re: 1980 Cali Westy starting issues |
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Wildthings wrote: |
When you are set to go for the next couple of hundred thousand miles, your lifters are going to need to be preloaded. The only reason to leave the lifters with a tiny bit of freeplay is doing so may cause a soft lifter to pump up faster, but after the lifter is fully pumped up you would want to go back and preload it. |
Ooohhh, by preload, you mean as the bently says, where to lightly make contact, two additional turns. That adds tension in the rocker, pushrod and hydraulic lifters. Thus pre-loading them. Am I getting that correctly? _________________ Never swing a mean loop. Never do dirt to man nor animal.
-1980 Vanagon Westy |
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Wildthings Samba Member

Joined: March 13, 2005 Posts: 52456
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Posted: Thu Jul 03, 2025 7:02 pm Post subject: Re: 1980 Cali Westy starting issues |
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LordHuron95 wrote: |
I'm still scratching my head as several others, including my builder, state there should be a gap. Using your answers on hydraulic vs solid, you're right, I had hydraulic and replaced them with new hydraulics. Which my builder knew.
Is the gap vs no gap a preference? Or is it a general rule of thumb at this point? |
When you are set to go for the next couple of hundred thousand miles, your lifters are going to need to be preloaded. The only reason to leave the lifters with a tiny bit of freeplay is doing so may cause a soft lifter to pump up faster, but after the lifter is fully pumped up you would want to go back and preload it. |
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LordHuron95 Samba Member
Joined: April 20, 2021 Posts: 141 Location: California
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Posted: Thu Jul 03, 2025 5:33 pm Post subject: Re: 1980 Cali Westy starting issues |
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[quote="Wildthings"
Since your engine would have come from the factory with hydraulic lifters, I am assuming that is what you now have as well. Solid lifters and hydraulic lifters have very different methods of adjustment.
Even if you prime the hydraulic lifters there still may be some air in them at the time of installation, plus once the rest of the valve train is installed some oil may be forced out of the lifters leaving the soft. If you try to adjust a lifter with any air in it all you have pushing the lifter to the fully extended position is a tiny very weak spring inside the lifter, so it's very easy to accidentally go past the point of contact. The point of contact for a soft lifter is hard enough to find with ones bare fingers and if you are using a screwdriver to turn the screw in, there is a very high chance you will miss the point of contact which will throw everything done after that off. I suspect that for some men they don't have good enough feeling in their hands to find the point of contact for a soft lifter even using their bare fingers. /quote]
If I'm understanding correctly, I think that was what I tried at first. I turned the screw by hand and once I felt the tiniest resistance, I stopped as that to me is "just making contact" as the books stated. Which they state should be followed by 2 full clockwise rotations.
I'm still scratching my head as several others, including my builder, state there should be a gap. Using your answers on hydraulic vs solid, you're right, I had hydraulic and replaced them with new hydraulics. Which my builder knew.
Is the gap vs no gap a preference? Or is it a general rule of thumb at this point? _________________ Never swing a mean loop. Never do dirt to man nor animal.
-1980 Vanagon Westy |
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Wildthings Samba Member

Joined: March 13, 2005 Posts: 52456
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Posted: Thu Jul 03, 2025 5:01 pm Post subject: Re: 1980 Cali Westy starting issues |
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LordHuron95 wrote: |
Wildthings wrote: |
If the lifters are not fully pumped up which is very likely the point of contact is very subtle. You can sometimes get the lifers to pump up quickly by temporarily finding the point of contact and then backing them off a tiny bit, say 0.005". Don't know why this works but it seems to. Once the lifters are pumped up they can be preloaded normally. It is best to preload only one side at a time as preloading the may cause the valves to be held open making it hard to get the engine to run. Best to preload one side and then run the engine long enough for those lifters to self adjust and then go back and preload the other side. |
By "the lifters not fully pumped up" do you mean priming them? Or literally just pumping them in? For each valve, I intend to adjust them only at TDC for each cylinder, so both valves would be closed.
Also, you say "the point of contact is very subtle" does that mean you reccomend installing them as the books both say? Point of contact followed by 2 additional turns? Both my builder and mechanic I had look at it reccomend a .003-.006 gap. |
Since your engine would have come from the factory with hydraulic lifters, I am assuming that is what you now have as well. Solid lifters and hydraulic lifters have very different methods of adjustment.
Even if you prime the hydraulic lifters there still may be some air in them at the time of installation, plus once the rest of the valve train is installed some oil may be forced out of the lifters leaving the soft. If you try to adjust a lifter with any air in it all you have pushing the lifter to the fully extended position is a tiny very weak spring inside the lifter, so it's very easy to accidentally go past the point of contact. The point of contact for a soft lifter is hard enough to find with ones bare fingers and if you are using a screwdriver to turn the screw in, there is a very high chance you will miss the point of contact which will throw everything done after that off. I suspect that for some men they don't have good enough feeling in their hands to find the point of contact for a soft lifter even using their bare fingers.
With solid lifters you leave a slight gap to make sure the valves will close full as the engine heats up and cools, whereas with hydraulic lifters in normal operation there is no gap as the hydraulic lifter makes a slight adjustment each time it is cycled. |
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LordHuron95 Samba Member
Joined: April 20, 2021 Posts: 141 Location: California
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Posted: Thu Jul 03, 2025 11:30 am Post subject: Re: 1980 Cali Westy starting issues |
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Wildthings wrote: |
If the lifters are not fully pumped up which is very likely the point of contact is very subtle. You can sometimes get the lifers to pump up quickly by temporarily finding the point of contact and then backing them off a tiny bit, say 0.005". Don't know why this works but it seems to. Once the lifters are pumped up they can be preloaded normally. It is best to preload only one side at a time as preloading the may cause the valves to be held open making it hard to get the engine to run. Best to preload one side and then run the engine long enough for those lifters to self adjust and then go back and preload the other side. |
By "the lifters not fully pumped up" do you mean priming them? Or literally just pumping them in? For each valve, I intend to adjust them only at TDC for each cylinder, so both valves would be closed.
Also, you say "the point of contact is very subtle" does that mean you reccomend installing them as the books both say? Point of contact followed by 2 additional turns? Both my builder and mechanic I had look at it reccomend a .003-.006 gap. _________________ Never swing a mean loop. Never do dirt to man nor animal.
-1980 Vanagon Westy |
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Wildthings Samba Member

Joined: March 13, 2005 Posts: 52456
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Posted: Thu Jul 03, 2025 3:41 am Post subject: Re: 1980 Cali Westy starting issues |
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If the lifters are not fully pumped up which is very likely the point of contact is very subtle. You can sometimes get the lifers to pump up quickly by temporarily finding the point of contact and then backing them off a tiny bit, say 0.005". Don't know why this works but it seems to. Once the lifters are pumped up they can be preloaded normally. It is best to preload only one side at a time as preloading the may cause the valves to be held open making it hard to get the engine to run. Best to preload one side and then run the engine long enough for those lifters to self adjust and then go back and preload the other side. |
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LordHuron95 Samba Member
Joined: April 20, 2021 Posts: 141 Location: California
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Posted: Wed Jul 02, 2025 11:21 pm Post subject: Re: 1980 Cali Westy starting issues |
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Xevin wrote: |
You could slap a magnet on them. |
Yeah it stuck, so steel. _________________ Never swing a mean loop. Never do dirt to man nor animal.
-1980 Vanagon Westy |
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Xevin  Samba Member
Joined: January 08, 2014 Posts: 8714
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Posted: Wed Jul 02, 2025 7:14 pm Post subject: Re: 1980 Cali Westy starting issues |
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You could slap a magnet on them. _________________ Keep on Busin'
67rustavenger wrote: |
GFY's Xevin and VW_Jimbo! |
Clatter wrote: |
Damn that Xevin...  |
skills@eurocarsplus wrote: |
I respect Xevin and he's a turd |
SGKent wrote: |
My God! Xevin and I 100% agree |
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LordHuron95 Samba Member
Joined: April 20, 2021 Posts: 141 Location: California
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Posted: Wed Jul 02, 2025 6:11 pm Post subject: Re: 1980 Cali Westy starting issues |
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Xevin wrote: |
Did your builder use aluminum or steel pushrods?
What brand?
What is exact length of the pushrods?
Apologies if this was mentioned i skimmed this again and might have missed it. |
No worries. They're 10mm wide, ~262 mm long. Hydraulic. Steel.
They're from the PO, so as far as I know, factory. _________________ Never swing a mean loop. Never do dirt to man nor animal.
-1980 Vanagon Westy |
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