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SOLVED: Clogged passage - Kadron/Solex
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atye
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PostPosted: Tue Mar 09, 2010 6:13 am    Post subject: SOLVED: Clogged passage - Kadron/Solex Reply with quote

I have a clogged passage on a Kadron/Solex carb that I cannot get opened up. The carbs are almost new, low miles, but have been sitting for a while and the gas turned into gummy goop. I cleaned one, no problem, but the other is refusing to cooperate. I am new to Kadrons and need some help on what is the best way to fix this issue.

Image may have been reduced in size. Click image to view fullscreen.


On the clean carb, if I squirt carb cleaner into "A", it comes out at "1", "2", and "3". On this carb, nothing. It just blows right back out of the hole. I was able to pull some of the gummy stuff out, and I have soaked the carb in the Berryman stuff from my FLAPS. Still no difference. Well, besides the Berryman carb cleaner turning a nice shiny carb into something that looks like it survived an engine fire...Thanks, Berryman!

Is it possible to remove the jet "2" to allow access to this area? Any other ideas on how to clean it?
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Last edited by atye on Wed Mar 10, 2010 5:57 am; edited 1 time in total
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vwtaiwan
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PostPosted: Tue Mar 09, 2010 6:43 am    Post subject: Reply with quote

Hi, I always heat up the casting by Hot air gun( or hair dryer), after real hot like 180~200 degree, and you pull up air correction jet #2.
http://www.thesamba.com/vw/forum/viewtopic.php?t=364481&highlight=
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atye
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PostPosted: Tue Mar 09, 2010 6:48 am    Post subject: Reply with quote

I had thought of using a heat gun, but was scared that I might harden whatever was in the passages even more. I knew that there had to be a way to remove it, though.

Thanks for the tip. I will try it at lunchtime today.
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Type 5 Joe
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PostPosted: Tue Mar 09, 2010 7:02 am    Post subject: Reply with quote

A screw from a bug tail light lens (like a 1962 - 1967) should screw in there so you can pull it.
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atye
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PostPosted: Tue Mar 09, 2010 7:31 am    Post subject: Reply with quote

Type 5 Joe wrote:
A screw from a bug tail light lens (like a 1962 - 1967) should screw in there so you can pull it.


Isn't there the possibility of changing the size of the opening that way?
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nsracing
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PostPosted: Tue Mar 09, 2010 7:33 am    Post subject: Reply with quote

Don't put any screw in there. Buy a ultrasonic cleaner or find someone who has one.
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Type 5 Joe
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PostPosted: Tue Mar 09, 2010 8:10 am    Post subject: Reply with quote

I'm talking about the brass #2 in your picture.

I am just going off memory here.... Isn't it internally threaded already?

If it is, I think a taillight lens screw will thread in there and help you "pull" it.

- Or just use the screw for comparison, and go down to the hardware store and get a similar screw.

You won't alter the size in any way.

Let us know if it worked for you.
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atye
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PostPosted: Tue Mar 09, 2010 8:52 am    Post subject: Reply with quote

Type 5 Joe wrote:
I'm talking about the brass #2 in your picture.

I am just going off memory here.... Isn't it internally threaded already?


No, it is not threaded that I can tell. It is not slotted at the top like the main jet is either. It appears to be press-fit, why, I don't know.

I am going to try vwtaiwan's idea and use a heat gun to expand the metal and allow it to (hopefully) fall out easier.
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DarthWeber
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PostPosted: Tue Mar 09, 2010 11:23 am    Post subject: Reply with quote

atye wrote:
It appears to be press-fit, why, I don't know.


The Kadron carbs were designed for a narrow range of applications, basically to use on stock or almost stock 1600 motors. As such they weren't designed with 'tune-ability' in mind. Only the main and idle jets are easily changed. Yes, they can be modified to work with big motors as AJ Sims has sucessfully demonstrated over the years, but they weren't designed to be adaptable to many different sizes and types of motors like Webers and Dellortos. The emulsion tube was designed to cover performance ranges on stock or mild 1600 motors and never intended to be swapped out to modify the fuel flow characteristics so it was installed, more or less permanently, in the carb.
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atye
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PostPosted: Tue Mar 09, 2010 11:26 am    Post subject: Reply with quote

Well... Now I know!
Smile

Thanks for the info.
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vwtaiwan
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PostPosted: Tue Mar 09, 2010 3:28 pm    Post subject: Reply with quote

atye wrote:
Type 5 Joe wrote:
I'm talking about the brass #2 in your picture.

I am just going off memory here.... Isn't it internally threaded already?


No, it is not threaded that I can tell. It is not slotted at the top like the main jet is either. It appears to be press-fit, why, I don't know.

I am going to try vwtaiwan's idea and use a heat gun to expand the metal and allow it to (hopefully) fall out easier.

You need to heat up, very hot more than 180 degree, the aircorrection jet should be very easy to pull up. If you can't pull it up, and it's not hot enough.
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PostPosted: Tue Mar 09, 2010 9:29 pm    Post subject: Reply with quote

I use a deluded solution of CLR for cleaning out the passages of old carbs.
Works well with out doing any damage. I only let them soak for a short period of time. At the most 1 hour in the solution then rinse in water.
It is something I learned from and old Corvair mechanic.
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atye
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PostPosted: Wed Mar 10, 2010 6:04 am    Post subject: Reply with quote

Well, I was able to remove the air correction jet with the heat gun method. It took a few tries, but it eventually fell out... in TWO pieces!

It looked very similar to vwtaiwan's pic below, except mine wasn't cracked.
Image may have been reduced in size. Click image to view fullscreen.


I put the two parts back together and it was a tight fit, but, just to be safe, I added a tiny amount of red loctite and made very sure that none got anywhere else in case I need to remove this again!

The passage was actually clean inside, it was the detached bottom half of the air correction jet that was blocking the passage. I am convinced that this is why the PO wasn't able to get the car running and it sat for all these years.

After this repair, the car idles and runs good, but the carbs still need some tuning. I am sure that the PO was turning all sorts of screws trying to figure out what was going on.

Chalk one more up to The Samba!
Thanks for all of the suggestions!
Very Happy
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PostPosted: Tue May 27, 2025 8:20 am    Post subject: Re: SOLVED: Clogged passage - Kadron/Solex Reply with quote

Super helpful post. My engine went from running good to not at all in a second. It took me a while to notice that one carb was blocked from the float bowl and the emulsion tube was the problem.

FWIW, i used a screw extractor to grab the top of the tube after heating the carb and was able to pull it out without much damage.
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PostPosted: Tue May 27, 2025 8:51 am    Post subject: Re: SOLVED: Clogged passage - Kadron/Solex Reply with quote

A good easy way to test for a broken emulsion tube is to blow air through the smaller aux vent in the carb throat. Use an air compressor with a blow gun. If its all connected and working correctly, the fast moving air will pull fuel out of the bowl, and into the carb throat.

If it has come disconnected, nothing will happen.

Brian
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