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cppilot1 Samba Member
Joined: October 22, 2010 Posts: 5 Location: Southern Oregon
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Posted: Sat Dec 04, 2010 7:47 pm Post subject: 36 HP muffler question |
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I read in one of the "Barn Find Threads", that a 1960 muffler on a 36 HP engine is tilted slightly upwards and will hit the notches on the rear apron of a 56-59. Is this true? and if so, is there a fix.
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RareAir Samba Member

Joined: May 11, 2002 Posts: 14577 Location: 18 miles North of the border
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GüteAndTite Early Convertible Güru

Joined: June 16, 2005 Posts: 2144 Location: Low So Cal
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Posted: Sun Dec 05, 2010 5:07 am Post subject: |
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i have a 60 only muffler
-has coffee can vw logo sides
-flared heater box pipes
- its cadmium plated -not simply painted
the exhaust tips actually point lower , due to the 1960 only trans mount being below the torsion tube in effect tiltiing the drivetrain 2 degrees forward and improving the handling for 1960 beetles. 61 was 40hp, so a different muffler after 60 making a 60 muffler a 1 year only deal. this change causes a stock official original VW 1959 and earlier muffler to hit the apron if installed on a 1960. (im sure if this is encountered the OG service bulletin way woul dbe to wack them down with a rubber mallet - LOL)
using a 1960 muffler on a 59 and earlier chassis will have the tips hanging lower than original but not really noticeable and not a problem like the opposite.
My guess for currently available aftermarket reproduction exhausts is that they emulate the 1960 exhaust since they are universal . im sure when vw offered available replacements, they only offered the 1960 style (no more splayed heater box tubes mufflers would have been available as they were adapted with a new muffler clamp kit- VW still practices this as ive found with my new beetle)
as for the rear apron it is the same as always, no change here for 1960, or 61,62,63 either _________________ Official 58-60 "Early Big Window" Convertible Thread & Registry
http://www.thesamba.com/vw/forum/viewtopic.php?t=426481
F&S Saxomat Automatic Clutch System Thread
http://www.thesamba.com/vw/forum/viewtopic.php?t=462533
61-67 Delanair Air conditioning Thread
http://www.thesamba.com/vw/forum/viewtopic.php?t=457944&highlight=air+conditioning
PUNCTUATION CHANGES THE WORLD: "I need to help my uncle, Jack, off a horse" is way better than, "I need to help my uncle jack off a horse" |
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60ragtop Bonneville Belt Bitch

Joined: March 13, 2006 Posts: 7801 Location: Big Wonderful WYO 82401
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Posted: Sun Dec 05, 2010 9:11 am Post subject: |
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yes it was true, but it has to be a really old muffler for this to happen as they didn't make that muffler for very long before they started making a more universal muffler,IIRC, that split the difference so it would fit all.
What I did on one was to heat up the tail pipe flange and gently bend it to where it needed to be. |
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cppilot1 Samba Member
Joined: October 22, 2010 Posts: 5 Location: Southern Oregon
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Posted: Sun Dec 05, 2010 11:07 am Post subject: |
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Thank you all, I feel better now. I'm in for the 60 36 HP  |
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808OvalGreasemonkey Samba Member
Joined: September 22, 2010 Posts: 763 Location: Oahu
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Posted: Sun Dec 05, 2010 4:53 pm Post subject: |
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With my 36 hp NOS repo muffler,the "flared" J -pipe tubes made it so you have to use the clamp kit with the doughnut/2 piece clamp/bolts & nuts.........BUT the clamp would NOT fit since the clamp would HIT the heater box so I had to modify the flared end and use the OG style flat 36HP style clamps.
All the mufflers I see for sale in the classifieds have the "flared" ends,and it is rare to find the tubes with the slits in them for the OG flat clamp style.
I don't know how guys are putting these on without the 2 piece clamp hitting the heater box! |
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GüteAndTite Early Convertible Güru

Joined: June 16, 2005 Posts: 2144 Location: Low So Cal
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Posted: Mon Dec 06, 2010 3:23 pm Post subject: |
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808OvalGreasemonkey wrote: |
With my 36 hp NOS repo muffler,the "flared" J -pipe tubes made it so you have to use the clamp kit with the doughnut/2 piece clamp/bolts & nuts.........BUT the clamp would NOT fit since the clamp would HIT the heater box so I had to modify the flared end and use the OG style flat 36HP style clamps.
All the mufflers I see for sale in the classifieds have the "flared" ends,and it is rare to find the tubes with the slits in them for the OG flat clamp style.
I don't know how guys are putting these on without the 2 piece clamp hitting the heater box! |
The easy way is to slide a piece of pipe inside the muffler tubes and pound the flare flat, then using a dremel with a cut off wheel, cut slots into the muffler pipe so it can be splayed, and you can now use the old flat clamps _________________ Official 58-60 "Early Big Window" Convertible Thread & Registry
http://www.thesamba.com/vw/forum/viewtopic.php?t=426481
F&S Saxomat Automatic Clutch System Thread
http://www.thesamba.com/vw/forum/viewtopic.php?t=462533
61-67 Delanair Air conditioning Thread
http://www.thesamba.com/vw/forum/viewtopic.php?t=457944&highlight=air+conditioning
PUNCTUATION CHANGES THE WORLD: "I need to help my uncle, Jack, off a horse" is way better than, "I need to help my uncle jack off a horse" |
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808OvalGreasemonkey Samba Member
Joined: September 22, 2010 Posts: 763 Location: Oahu
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Posted: Mon Dec 06, 2010 3:28 pm Post subject: |
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That is what I did! I used a socket on the inside and A CUTOFF WHEEL to cut the slits.PITA though.........small kine exhaust leaks at the slits  |
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