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2.1 Engine Rebuild
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stormforge
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Joined: May 05, 2009
Posts: 355
Location: Adirondacks NY
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PostPosted: Wed Dec 15, 2010 10:03 am    Post subject: Reply with quote

Wow -- thanks Howesight. I never would have guessed those were for thermal control...

Got the case apart. It didn't give me too much trouble. The mating surfaces of the case halves look nice and I don't see anything really scary in there. The bearing at the end of the camshaft looks a little dry and crufty and one of the rods has what's obviously far too much play on the crank.

What else should I be looking at as I clean this up?

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-Bill
'89 Syncro
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stormforge
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Joined: May 05, 2009
Posts: 355
Location: Adirondacks NY
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PostPosted: Thu Dec 16, 2010 4:52 am    Post subject: Reply with quote

One of the bolt holes for the case (the hole at the bottom of the transmission-mount side) is very badly corroded. The aluminium is turned to almost 1/8" of white crud. All the other bolt holes look very nice.

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Any idea what happened here? Should I drill this out cleanly and reinforce it with a steel insert?

Thanks!
-Bill
'89 Syncro
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[email protected]
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Joined: April 06, 2013
Posts: 114
Location: INDEPENDENCE, MO 64057
cnburks@aol.com is offline 

PostPosted: Thu Mar 20, 2014 12:43 pm    Post subject: RUBBER GASKET SEALER PER BENTLEY 13.36-7 Reply with quote

WHAT TYPE OF COMPOUND SHOULD BE USED ON THE THICK RUBBER GASKET TO SEAL AGAINST THE HEAD AND FIT OVER THE CASE. I AM GETTING READY TO REASSEMBLE THE CASE. THIS IS A 1.9 L ENGINE Confused
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CoolAirVw
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Joined: June 28, 2007
Posts: 29
Location: kc mo
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PostPosted: Tue Apr 15, 2014 7:47 am    Post subject: Reply with quote

Charles, How is the diesel van doing?

My engine kit provided reinzosil. It is similar to black silicone sealer.

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And came with the following instructions
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_________________
Richard

85 Jetta Turbo Diesel--sold Sad 2001 Tdi Jetta Smile --75 Bug--75 Porsche 914

ASE Certified Master Auto-Technician with L1 Advanced Engine Diagnostic Rating
ATRA Certified in Rebuilding, Diagnosing & Installing Transmissions
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