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My 63 body on a 59 pan Herbie project car
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jitbba
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PostPosted: Mon Mar 24, 2025 11:24 am    Post subject: Re: My 63 body on a 59 pan Herbie project car Reply with quote

Man this is coming together nicely! Can't wait to see it finished
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slave1pilot
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PostPosted: Sun Mar 30, 2025 5:42 pm    Post subject: Re: My 63 body on a 59 pan Herbie project car Reply with quote

Well I had a setback the other day
I took ok herb out for a quick spin with my wife .
Just a lil 1/2 mile up the road and back
I hit 70mph and BAM! The hood flies up .
My own fault because I didn’t have a hood latch installed yet for fear of it getting stuck before I could adjust it all the way .
It didn’t break the windshield (fortunately)
But it did "spring" the hood
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I took the hood off started working on it with a 2 1/2 pound sledge and a 2x4 and got it back to this
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More than happy with it
It also revealed a crack in the front of the hood
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Like many Bugs, rust had settled in the bottom of the nose and rusted it away
It’s supposed to be 2 layers there and one of mine was gone
So I got some donor metal and welded a piece back in
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The metal is super thin so I had many blow outs
But eventually I piled enough metal on it to make it work
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I added some body filler and glazing putty to some problem areas I already had
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Once that is dried and sanded , I’ll start over with the primer, sealer, and paint
Again
_________________
Currently:
1959 pan with a 64 body and a 63 ragtop grafted in Herbie replica
Previously:
1967 Beetle
1968 Beetle
1970 Beetle


Last edited by slave1pilot on Tue Apr 29, 2025 7:45 am; edited 1 time in total
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slave1pilot
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PostPosted: Sun Mar 30, 2025 8:07 pm    Post subject: Re: My 63 body on a 59 pan Herbie project car Reply with quote

Image may have been reduced in size. Click image to view fullscreen.

_________________
Currently:
1959 pan with a 64 body and a 63 ragtop grafted in Herbie replica
Previously:
1967 Beetle
1968 Beetle
1970 Beetle
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slave1pilot
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PostPosted: Mon Mar 31, 2025 7:27 pm    Post subject: Re: My 63 body on a 59 pan Herbie project car Reply with quote

Got behind schedule
I did spray the sealer this evening
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And then a few coats of L87
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That used up all of my L87
I still have to paint the wheels
So, I’ll get some more mixed up when the time comes
_________________
Currently:
1959 pan with a 64 body and a 63 ragtop grafted in Herbie replica
Previously:
1967 Beetle
1968 Beetle
1970 Beetle


Last edited by slave1pilot on Tue Apr 29, 2025 7:45 am; edited 1 time in total
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sportin-wood
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PostPosted: Mon Mar 31, 2025 9:08 pm    Post subject: Re: My 63 body on a 59 pan Herbie project car Reply with quote

Bummer about the hood flying open. So, were you unable to see i front of you for a few seconds? That could be pretty scary!
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.
1966 Bug project
1973 Thing project
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"Relax, all right? My old man is a television repairman. He's got this ultimate set of tools. I can fix it." --- Jeff Spicoli
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slave1pilot
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PostPosted: Thu Apr 03, 2025 9:32 pm    Post subject: Re: My 63 body on a 59 pan Herbie project car Reply with quote

Been a very busy couple of days
I installed the painted parts
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I buffed the paint out and started adding parts
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That went so well that I kept going
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You’ll notice I pulled the Herbie plate off and installed the plate that belongs on the car

Because Ol’ Herb is now street legal and took his first trip
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Right to the gas station for some premium fuel .
I brought him back home since the sun was getting low
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I didn’t have the clips for the running board chrome or the trim on the sides
I ordered those items
Still much to do, but the list is getting shorter
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Currently:
1959 pan with a 64 body and a 63 ragtop grafted in Herbie replica
Previously:
1967 Beetle
1968 Beetle
1970 Beetle
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Rome
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PostPosted: Fri Apr 04, 2025 3:17 am    Post subject: Re: My 63 body on a 59 pan Herbie project car Reply with quote

Congratulations on reaching your first drive! You've been working on Herb for over 10 years. You have reached a huge milestone.
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slave1pilot
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PostPosted: Wed Apr 09, 2025 1:54 pm    Post subject: Re: My 63 body on a 59 pan Herbie project car Reply with quote

Sorted out my lights front and rear
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My parts came in but my knees are acting up.
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As soon as I’m able, I’ll get back on it
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Currently:
1959 pan with a 64 body and a 63 ragtop grafted in Herbie replica
Previously:
1967 Beetle
1968 Beetle
1970 Beetle
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slave1pilot
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PostPosted: Sat Apr 12, 2025 1:19 pm    Post subject: Re: My 63 body on a 59 pan Herbie project car Reply with quote

I installed the chrome trim on the running boards and body today
Getting closer to the finish line
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I also put the tire on the spare rim
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Mostly interior stuff left to do
Oh, and a million small things that show up as you go
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Currently:
1959 pan with a 64 body and a 63 ragtop grafted in Herbie replica
Previously:
1967 Beetle
1968 Beetle
1970 Beetle
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jitbba
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PostPosted: Sat Apr 12, 2025 1:26 pm    Post subject: Re: My 63 body on a 59 pan Herbie project car Reply with quote

Looks good! When will you paint the rims? and are you planning on white outline lettered tires?
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slave1pilot
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PostPosted: Sat Apr 12, 2025 2:15 pm    Post subject: Re: My 63 body on a 59 pan Herbie project car Reply with quote

I have To buy more paint for the rims so I’m enjoying it as is for a bit
The raised white letters are sweet, but I’m going OG Love Bug from the first film
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Currently:
1959 pan with a 64 body and a 63 ragtop grafted in Herbie replica
Previously:
1967 Beetle
1968 Beetle
1970 Beetle
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Rome
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PostPosted: Sun Apr 13, 2025 6:57 am    Post subject: Re: My 63 body on a 59 pan Herbie project car Reply with quote

You did good work on the running boards, positioning them so that their bottom edge lines up with the bottom curves of the fender ends.
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Many people have the boards higher which unfortunately breaks the visual line continuation.

In this photo of the rear, you are standing perfectly centered. You can see a sliver of the left tire beyond the fender edge, but not on the right tire. Do you think that the rear fenders have slightly different widths (left fender narrower)? I'm sure that your rims and tires are identical...
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VW_Jimbo Premium Member
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PostPosted: Sun Apr 13, 2025 8:49 am    Post subject: Re: My 63 body on a 59 pan Herbie project car Reply with quote

LOOKS SO GOOD! Nice job!

I had to reread a number of pages, to catch back up. Did you know that several photos are no longer showing up? There is just a grayish box with Photoboucket written within it.
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There is never enough time to do it right the first time, but all the time necessary the second time!

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slave1pilot
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PostPosted: Sun Apr 13, 2025 12:06 pm    Post subject: Re: My 63 body on a 59 pan Herbie project car Reply with quote

Rome wrote:
You did good work on the running boards, positioning them so that their bottom edge lines up with the bottom curves of the fender ends.
continuation.

Totally unintentional, but thanks for the compliment lol

Rome wrote:

Do you think that the rear fenders have slightly different widths (left fender narrower)? I'm sure that your rims and tires are identical...


I'm pretty sure that the rear fenders are re-pops
They are super light and look very narrow.
I may replace them in the future
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Currently:
1959 pan with a 64 body and a 63 ragtop grafted in Herbie replica
Previously:
1967 Beetle
1968 Beetle
1970 Beetle
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slave1pilot
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PostPosted: Sun Apr 13, 2025 12:08 pm    Post subject: Re: My 63 body on a 59 pan Herbie project car Reply with quote

VW_Jimbo wrote:
Did you know that several photos are no longer showing up? There is just a grayish box with Photoboucket written within it.



Yes.
I accidentally deleted the Photobucket several years ago. Lost over 400 pics of the teardown and progress of the build

alot can happen over ten years
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1959 pan with a 64 body and a 63 ragtop grafted in Herbie replica
Previously:
1967 Beetle
1968 Beetle
1970 Beetle
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slave1pilot
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PostPosted: Sun Apr 13, 2025 1:30 pm    Post subject: Re: My 63 body on a 59 pan Herbie project car Reply with quote

I glued the carpet in finally
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Previously it was just laid in place
Moved around a lot so I glued it to the padding, glued the padding to the tarboard, glued the tarboard to the Killmat
Then I was able to concentrate on finally getting the door panels on
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Don’t forget the little rubber pieces that keep the handles from rattling
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Those go inside these wee holes


That’s all good so I moved on to the antenna
Needed to drill holes in my quarter panel
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So, I looked for reference in the Love Bug Screencaps and chose this pic
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Having absolutely no fear this late in the game , I marked and drilled my holes and mounted the antenna
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Not sure what I’ll do next
Stay tuned
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Currently:
1959 pan with a 64 body and a 63 ragtop grafted in Herbie replica
Previously:
1967 Beetle
1968 Beetle
1970 Beetle
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Apostle_
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PostPosted: Mon Apr 14, 2025 8:33 am    Post subject: Re: My 63 body on a 59 pan Herbie project car Reply with quote

Awesome job! Looks great!!
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slave1pilot
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PostPosted: Sun Apr 20, 2025 12:46 pm    Post subject: Re: My 63 body on a 59 pan Herbie project car Reply with quote

Weekend project :
Paint the rims
I rook the tires off and cleaned the rims up
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Then I put them in the booth and sprayed epoxy primer
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I went back today and sprayed the sealer and then the color
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You’ll notice my decklid in the back of that last pic
I put a few scratches on it and decided to fix those and repaint it while I’m already spraying color
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Currently:
1959 pan with a 64 body and a 63 ragtop grafted in Herbie replica
Previously:
1967 Beetle
1968 Beetle
1970 Beetle
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slave1pilot
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PostPosted: Sun Apr 27, 2025 2:35 pm    Post subject: Re: My 63 body on a 59 pan Herbie project car Reply with quote

I installed A camber compensator on the back to help with wheel tuck
I let the rims cure for a week
Then mounted the tires myself (I have access to equipment)
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Then I put them back on the car
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It looks so much better (to me anyway)

I also ordered the livery
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I have to let the decklid cure fully and do some good touch ups before I put them on
Getting close now to having an actual Herbie
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1959 pan with a 64 body and a 63 ragtop grafted in Herbie replica
Previously:
1967 Beetle
1968 Beetle
1970 Beetle
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67rustavenger
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PostPosted: Sun Apr 27, 2025 2:44 pm    Post subject: Re: My 63 body on a 59 pan Herbie project car Reply with quote

This is what I've been waiting for.
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Been following this thread for years! Wink
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I have learned over the years.
Cheap parts are gonna disappoint you.
Buy Once, Cry Once!

There's never enough time to do it right the first time. But there's always enough time to do it thrice.
GFY's Xevin and VW_Jimbo!
2003 Astrovan? GFYS again, Xevin! Wink
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