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Official whine about vehicles and parts for sale
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MrGoodtunes
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Joined: May 14, 2012
Posts: 1063
Location: South Florida
MrGoodtunes is offline 

PostPosted: Thu Aug 14, 2025 2:41 pm    Post subject: Re: Official whine about vehicles and parts for sale Reply with quote

Bought this fuel tank float sending unit from WW:
https://www.wolfsburgwest.com/cart/DetailsList.cfm?ID=113919049D

Unit itself is fine, but the included gasket is a piece of crap! Stink was so bad, I put the old dead unit back in along with its gasket. Meanwhile, I bought a good gasket set from VW NOS:
https://www.vwnos.com/113-919-133-2

Botton line: All's well now, thanks to Marcel Heimlich of VWNOS

PS - An edit, added to admit stink may be partly my fault:

The 1965 chasis (that I bought in 1975) came with cut-off stock (non-electrical) fuel tank float level indicator cable. I replaced that sender with an electrical float sender purchased new from a VW dealership in 1976. Then, 49 years and ~400,000 miles later, the sender was failing. Before removing it, I used ATF (automatic transmission fluid) to loosen up its 5 mounting screws. The ATF spread widely, so may have been a factor allowing fuel vapor to escape past new WW unit's included gasket. Another factor, I was still using the original somewhat crack'd stock screw gaskets:

Image may have been reduced in size. Click image to view fullscreen.


Success came after I used acetone to carefully clean the tank area all around where sender attaches. Next, I applied a thin coat of what @Cusser calls "brown goo" (Permatex Gasket Shellac Compound, formerly known as Indian Head shellac, thanks to @runamoc for that idea). Then, install'd the new parts:

Image may have been reduced in size. Click image to view fullscreen.


Stock ground work'd pretty well until near the end of the '76 sender's 49yr life, when it became iffy and meter never show'd totally full anymore. So I gave the WW sender its own dedicated ground wire, with brown goo all around its hook terminal end connector:

Image may have been reduced in size. Click image to view fullscreen.


BTW: Although WW claims to make their float sender themselves, it came with a sticker saying "Made in Taiwan" !!
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