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Valve Spring Tension
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Will-77
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Joined: June 12, 2005
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PostPosted: Thu Aug 17, 2006 7:11 pm    Post subject: Valve Spring Tension Reply with quote

First question:
I am trying to determine the tension specs for solid lifter valve springs and hydraulic lifter valve springs. I know these are the part numbers, but I am more interested in the tension setting?

Solid lifter engines use 021 109 623 J valve springs. [NLA from VW]

Hyd lifter [GE] engines use 021 109 623 K valve springs.

Second Question:
Does spring tension matter a lot whether I use solid or hydraulic? What if I don't know my spring tension and use hydraulic lifters?

Thanks for any thoughts.
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MarkWard
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Joined: February 09, 2005
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PostPosted: Fri Aug 18, 2006 12:41 pm    Post subject: Reply with quote

There is a difference in spring tension. Years ago I purchased two new aftermarket heads for a vanagon. The engine ran great, but there was an odd problem when it sat if I recall. The lifters would overpower the springs and hold the valves open. I had to swap the springs from the old heads and that solved the problem. I did not go as far as to verify the seat presure. I just wanted the van to go away. At that point, I was working for free. I am sure someone here will give you better information. I just wanted to share my experience.
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chrisinsd
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PostPosted: Mon Sep 28, 2015 6:42 pm    Post subject: Reply with quote

Great simple post.
Beware of old "airheads" working on your water cooled heads.
Used springs on a valve job can make symptoms of every engine issue under the sun.
Weak springs can burn valves in a heartbeat...and then you will have every engine issue under the sun.
When you adjust your valves on the "self adjusting" lifters...generally, a quarter turn past tension is plenty...and Bentley even digressed on the original two full turns.
If your springs are shot...even a quarter turn may be too much to let the valves shut...bad, bad, bad for an engine.
If your motor is misfiring, things may not be catastrophic.
Adjust your valves back to zero lash. Do this in sequence. 1,2,3,4 TDC each. Loosen valve tension completely and then tighten to finger tight...zero lash.
When you start your van...you will be like "Thank God" the miss is gone. Compression comes back to normal because your valves are actually closing.
If such a scenario plays out...chances are, your springs are shot...or one step worse, a lifter or two is shot...neither of which, do you need a new engine.
Springs are cheap. You can replace all 8 for $100 in a few hours.
Adjust them down to zero lash plus 1/4 turn. It may miss for at start up and as long as a good drive or two. Such should subside relatively quickly.
If the miss doesn't subside...you've probably got a bad lifter or two...of which, go back to zero lash, a little or a lot of tapping...yet full power and compression.
If your vanagon sounds like a bus, who cares. You won't burn a valve from noisy lifters...you will burn a valve from silent lifters with shot springs and valves that don't close...
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SGKent Premium Member
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PostPosted: Mon Sep 28, 2015 7:04 pm    Post subject: Reply with quote

the /E spring was used on solid lifter. It is heavy enough to get to 5,000 RPM. They are also easier on camshafts, bearings and gears. However they are too light to control the Hydraulic lifters from pumping up. Bleed down is a balance between the spring pressure, oil viscosity and the lifter valve orifice. You must use /K springs for hydraulic. The /J was short lived, and often a /K was substituted by VW for a /J.

You do not want your air cooled heads worked on by a water cooled shop. Just to start, type 4 heads are prone to cracking and seat failure so those things have to be engineered for when rebuilding the heads. To rebuild a type 4 head properly costs about the same as new heads from Len, Don or Adrian. Len and Don won't rebuild a bus head, and Adrian is the only one around whom everyone trusts to do it. .

SGKent wrote:
only one way - use a spring tester to measure the strength at the spec height. There is no other way really to know. The little guys all look alike to the eye.

The valve spring question is REALLY confusing. You need to look at the history to understand. From a manufacturing perspective VW made them in Germany and Brazil. Some were progressive wound and some were not.

/E was used for solids from the 1700 to the Porsche 914 and 912 2.0. Later production changed to the /J valve spring for solids. Then /K were made heavier for the hydraulic lifters. However when VW ran out of /J for solids they substituted the heavier /K and re-labled them as /J. The Brazilian /E appear to be non-progressive and wider than the German early /E. Confused? I know what you are thinking - can't I just buy hydraulic valve springs? Yes call Len Hoffman at HAM and see if he will sell you some.

If you use too light a spring on the hydraulic it will pump up and also pound the seats into the head. If you use too heavy on a solid it will wear the camshaft and bearings excessively. BUT you also have to know what RPM your engine is going to run at. If you are building a racing engine to run at 8,500 RPM then you need very heavy springs, preferably doubles.

DO NOT just buy springs and hope they work. Lots of what is sold is junk unless you can track it back to where it was made and who made it. Most retailers haven't a clue what they are selling when it comes to valve springs. The late Bob Hoover also has a good article on TYPE ONE springs if you want to read up more on why you need to be careful choosing springs. http://bobhooversblog.blogspot.com/2007/05/valve-spring-tester.html

Here is what my research showed me.

Factory specs valve springs per Bentley and Orange book

Type 4

Published specs:
Valve spring OD 1.291" thru /J, 1.332" for /K
Loaded length 29 mm (1.14")
Pressure should test at 168 - 186 pounds for /E; appx 225+ for /K
progressive - yes


Type 4 spring sets purchased and tested:

spring set A
purchased from Samba classifieds. NOS brazilian type IV - 021-102-623/E
Valve spring OD 1.330"
tested at 186 - 190 pounds
Progressive - no
conclusion - Brazilian /E springs. Good quality control. Held pressure after 1500 miles and break in head temps. Good Spring for solids.

spring set B
purchased from CIP1. Sold to me as new type IV - 021-102-623/E
Valve spring OD 1.345"
tested at 216 - 236 pounds
progressive - no
conclusion - probably not solid lifter springs and poor quality control on this set. There was 20 pounds difference between springs.

spring set C
purchased from Mick Motors NOS from VW type IV -021-102-623/E
Valve spring OD 1.325"
tested at 226 - 228 pounds
progressive - no
Conclusion - slightly smaller than /K spring specs but way heavier than other known /E springs. Good quality control. Brazilian /J or /K

notes: Isky sells a progressive wound solid lifter racing spring for Porsche 914 / 912. It is chrome silicon steel. The pressure at spec height is 190 pounds. This agrees with the factory /E springs that were used in all T4 motors including Porsche ones up to the 2.0. It requires narrowing the guide bosses to fit. Solid lifter cams with /E springs in general wear less than late /J and /K springs.


Type 1

Published specs:
Valve spring OD not given
Loaded length 31 mm (1.220")
Pressure should test at 117 - 135 pounds
progressive - yes


Type 1 springs sets purchased and tested:

spring set D
purchased CIP1 new 113-109-623/C type 1 - 1600
OD 1.225
tested at 140 - 142 pounds
progressive - no
conclusion - Ok for stock type 1 motors. They are not progressive which German factory springs were.

spring set E
purchased used 1600 DP springs Samba classifieds
OD 1.220
tested at 120 - 132 pounds
progressive - yes
conclusion - worn out. Too much variance.

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