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van died, now won’t start (solved! fuel pump connection)
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chachi
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PostPosted: Mon Sep 22, 2025 11:39 am    Post subject: van died, now won’t start (solved! fuel pump connection) Reply with quote

van has been running well, but this morning I went to leave and it cranked but didn’t catch. tried that a couple times and then let it sit for a second, and it started and ran fine. I stopped for my appt, it started back up fine, stopped by a gas station and it started fine, but then died at an intersection and now will crank but not start. I tried to start it a few times and it finally would catch and run but rough and every time I tried to give it gas it died and now intermittently won’t even crank. I checked the fuel line at that tiny screw and there is gas there. it’s behaving like it did when I lost the coil some months back but…pretty fresh coil. is it possible for a coil to go bad again so soon? any other suggestions? thanks for any ideas!
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Last edited by chachi on Sun Oct 05, 2025 12:34 pm; edited 4 times in total
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Xevin Premium Member
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PostPosted: Mon Sep 22, 2025 11:46 am    Post subject: Re: van died, now won’t start Reply with quote

You need to drive the van more often and drink beer with me Wink Laughing
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chachi
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PostPosted: Mon Sep 22, 2025 11:48 am    Post subject: Re: van died, now won’t start Reply with quote

ha! I have been driving this sucker every day and it’s been great! come to the side of the road at 99th and division right now w a six pack you’re on!
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PostPosted: Mon Sep 22, 2025 11:50 am    Post subject: Re: van died, now won’t start Reply with quote

You want me to grab a coil and bring it to you?
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kamzcab86
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PostPosted: Mon Sep 22, 2025 12:00 pm    Post subject: Re: van died, now won’t start Reply with quote

chachi wrote:
it’s behaving like it did when I lost the coil some months back but…pretty fresh coil. is it possible for a coil to go bad again so soon?


It may not be the source of your problem, but to answer ^that question, yes, unfortunately.
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MarkWard
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PostPosted: Mon Sep 22, 2025 12:10 pm    Post subject: Re: van died, now won’t start Reply with quote

A timing light is the easiest way to check for spark.
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chachi
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PostPosted: Mon Sep 22, 2025 12:36 pm    Post subject: Re: van died, now won’t start Reply with quote

if ever you had any doubts about Xevin being the most insanely good person on the planet he is indeed dropping everything and bringing me a coil. I am so incredibly grateful for him and honestly the whole PDX vw community. putting it in writing Xev, I owe you big beers.
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PostPosted: Mon Sep 22, 2025 12:51 pm    Post subject: Re: van died, now won’t start Reply with quote

If it DOES turn out to be a coil, please post numbers of the fairly new one that died, and the one Xevin is lending you.
At this point, if it's the coil, we'd have to start a thread of WHY DOES THE DIGIFANT system eat coils... Rolling Eyes Rolling Eyes Brick wall Brick wall
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PostPosted: Mon Sep 22, 2025 3:54 pm    Post subject: Re: van died, now won’t start Reply with quote

chachi wrote:
if ever you had any doubts about Xevin being the most insanely good person on the planet he is indeed dropping everything and bringing me a coil. I am so incredibly grateful for him and honestly the whole PDX vw community. putting it in writing Xev, I owe you big beers.


Aww shucks! Helping out others is a classic VW virtue. Glad to assist.

Grabbed a coil from a VW parts house on the way.
Image may have been reduced in size. Click image to view fullscreen.



Chachi stabbed it in and was on his way. It was less than an hour for me to grab a part and deliver it to Chachi and back home. So no big deal. Glad he made his other appointments.
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PostPosted: Mon Sep 22, 2025 3:57 pm    Post subject: Re: van died, now won’t start Reply with quote

For you chachi


Link

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DanHoug
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PostPosted: Mon Sep 22, 2025 4:11 pm    Post subject: Re: van died, now won’t start Reply with quote

we need photos and part numbers of the coil that was removed!!!
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PostPosted: Mon Sep 22, 2025 4:41 pm    Post subject: Re: van died, now won’t start Reply with quote

DanHoug wrote:
we need photos and part numbers of the coil that was removed!!!


Bringing some heat Dan with all those exclamation points Laughing It’s 4:30 pacific time currently. He’s still working. jlrftype7 asked the for the same info already after I took off to assist.

The coil that was on there before I arrived appeared to be the same JP Group crap that I brought to him. JP Group in the aircooled world doesn’t have a great reputation but sometimes it’s the easiest to get. Maybe different in the more modern watercooled type 2s
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SGKent wrote:
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PostPosted: Mon Sep 22, 2025 6:01 pm    Post subject: Re: van died, now won’t start Reply with quote

Xevin wrote:
Bringing some heat Dan with all those exclamation points Laughing It’s 4:30 pacific time currently. He’s still working. jlrftype7 asked the for the same info already after I took off to assist.


ack. dint see jlrftype7's post!! apologies for the heat!!!!

in the aircooled BMW motorcycle world, they use the same type of control module for the ignition. different models were introduced to reduce coil failures, mostly from key-on time without the engine running. they incorporated a turn-off timer in the turquoise colored Telefunken one. not the same thing necessarily.

one thing i noticed with a cheap coil i was given that was supposedly correct for the Vanagon... it was oil-filled. oil filled coils have an air headspace to accommodate thermal expansion and need to be mounted vertically to ensure the windings are submerged in the oil. the true correct Bosch are specified as "bitumen filled" which to me says something like tar but that could be a language thing.
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Last edited by DanHoug on Tue Sep 23, 2025 5:34 am; edited 1 time in total
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PostPosted: Mon Sep 22, 2025 6:38 pm    Post subject: Re: van died, now won’t start Reply with quote

DanHoug wrote:
the true correct Bosch are specified as "bitumen filled" which to me says something like tar but that could be a language thing.


Bitumen is a dark, sticky substance that can be a liquid or semi-solid, formed from petroleum, and is primarily used as a binder in asphalt for road construction and roofing. It is also found naturally as asphalt deposits in the earth. Key characteristics include its adhesive and waterproofing qualities, its ability to soften when heated, and its high recyclability.

My Cabriolet's original Bosch coil leaked. Definitely would describe the substance like ^that... or tar-like.

Xevin wrote:
JP Group in the aircooled world doesn’t have a great reputation but sometimes it’s the easiest to get. Maybe different in the more modern watercooled type 2s


JP Group/Dansk, and Meyle too, has the same reputation in the water-cooled world. Confused
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E1
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PostPosted: Mon Sep 22, 2025 6:58 pm    Post subject: Re: van died, now won’t start Reply with quote

I hadn’t heard of a “bituminous” road until a few years back, on a Gazetteer legend maybe, in describing a gravel-tar roadbase — like on very secondary country roads in the Midwest, or like so many we’ve seen in the way-remote desert.

Clues are road signs like “Stay back 1,000 feet.” Wink
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PostPosted: Mon Sep 22, 2025 7:31 pm    Post subject: Re: van died, now won’t start Reply with quote

I haven’t dabbled into wbx coils much. Are VW OEM Vanagon coils oil filled or resin/epoxy filled? What are the JP group Vanagon coils? Just realized what Dan was describing as “ bitumen” would that be considered “epoxy or resin” filled as we do in the aircooled cars?
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SGKent wrote:
My God! Xevin and I 100% agree Shocked
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PostPosted: Mon Sep 22, 2025 8:10 pm    Post subject: Re: van died, now won’t start Reply with quote

when i shake this cheapo VW coil, i can hear the oil sloshing. so go shake your coils!
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PostPosted: Mon Sep 22, 2025 10:10 pm    Post subject: Re: van died, now won’t start Reply with quote

DanHoug wrote:
when i shake this cheapo VW coil, i can hear the oil sloshing. so go shake your coils!


I can identify oil filled coils. Just not comfortable sharing my technique in public Embarassed


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Wink
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GFY's Xevin and VW_Jimbo! Very Happy

Clatter wrote:
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SGKent wrote:
My God! Xevin and I 100% agree Shocked
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PostPosted: Tue Sep 23, 2025 5:47 am    Post subject: Re: van died, now won’t start Reply with quote

" Quote" it was oil-filled. oil filled coils have an air headspace to accommodate thermal expansion and need to be mounted vertically to ensure the windings are submerged in the oil. Quote""

Well, if we could only go back in time to tell that to Land Rover.
They had a White , or was it Silver, Lucas ignition Coil they used on some models, these were firmly mounted horizontal in the engine compartment... Smile Smile

There was actually a Service Bulletin about them shorting out during turns.You'd make a sharp turn, and your ignition would cut out.
They leaked too. Pretty sure it was oil and not the tar like substance of Bitumen... Think Think
Fix was a different coil. I experienced it with a Customer's Defender first hand. Straight line driving, no issue, sharp turn, cough.... Rolling Eyes Rolling Eyes

Funny enough, the older Series vehicles DID have the coil mounted vertically on the Firewall. But on Defenders and other models, there wasn't really space to do that.
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chachi
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PostPosted: Tue Sep 23, 2025 8:36 am    Post subject: Re: van died, now won’t start Reply with quote

sorry for the delay y’all, here’s the only identifying marks I can find on this thing so hopefully it’s what you’re hoping for. it definitely sloshes when I shake it. installed this in february of this year!!

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Xevin IS the Demon Cleaner, but I can’t get the embed to work so just sing it to yourself
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