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Bug Muffler on a Bus--Help
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Rustungsesoteriker
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PostPosted: Sat Nov 24, 2007 10:21 pm    Post subject: Bug Muffler on a Bus--Help Reply with quote

Recently, I aquired a 65 bus with lots of little problems. One is that the heat risers don't work all that well and it has an old extractor exhaust on a stock 1600. In my mind, extractors don't provide the heat necessary because of lack of plumbing in comparison to the stock system. So I am going back to VW. My bus is uncut and I want to keep it that way. But, I want a bug exhaust, not a bus exhaust. Inspite of some posts here the bus exhaust does limit upper end performance, even in comparison with the bug exhaust. So, the question is this: can I put a bug exhaust on a bus, using the bus stock damper on both exhaust holes? Can I push the damper almost flush with the muffler pipe hole on the right side and vent it behind the bus's end piece of sheet metal (the one with the hole for the left hand exhaust)? Is there room here for the damper go go behind? Otherwise, any suggestions?
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PostPosted: Sat Nov 24, 2007 10:34 pm    Post subject: Reply with quote

if your bus is uncut, as in the rear apron hasnt been cut for two pipes, then you wont be able to use a bug exhaust unless you bend the passenger side pea shooter downward. i might have missunderstood your question tho.
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PostPosted: Sat Nov 24, 2007 11:18 pm    Post subject: Reply with quote

You can use a bug exhaust with pea shooters without cutting anything, you just have to use 'Z'd' tailpipes. My friend has a pair of them on his oval.
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PostPosted: Sun Nov 25, 2007 11:20 am    Post subject: Reply with quote

Be sure that wherever you end up dumping the exhaust it won't get sucked back into the bus. Busses and bugs have very different aerodynamics (big surprise). On a bug the air flows over the top, down the back and away, dumping exhaust behind the car works fine because it is carried away. On a bus there is an area of spinning air, like a little horizontal tornado, that follows the bus around. Dump the exhaust here and it could find its way back inside. Hence VW came up with a different tailpipe for busses that dumps the exhaust away from this area and into the open air stream where it is carried away.
Plenty of headers are available which will allow you less back pressure in the exhaust and keep your heater boxes. I have one on my truck and it works just fine.
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PostPosted: Sun Nov 25, 2007 11:37 am    Post subject: Reply with quote

If performance is really an issue, don't use a stock muffler to begin with... If you're going to use a stock muffler, though, you aren't going to notice enough of a difference between a stock bus and stock bug muffler to warrant worrying with trying to make a bug muffler work without cutting anything. There may be a little bit of a difference, but I'd be surprised if it was even noticeable while driving. Just do it right and use a stock bus muffler.
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melville
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PostPosted: Sun Nov 25, 2007 1:09 pm    Post subject: Re: Bug Muffler on a Bus--Help Reply with quote

Rustungsesoteriker wrote:
Recently, I aquired a 65 bus with lots of little problems. One is that the heat risers don't work all that well and it has an old extractor exhaust on a stock 1600. In my mind, extractors don't provide the heat necessary because of lack of plumbing in comparison to the stock system. So I am going back to VW. My bus is uncut and I want to keep it that way. But, I want a bug exhaust, not a bus exhaust. Inspite of some posts here the bus exhaust does limit upper end performance, even in comparison with the bug exhaust. So, the question is this: can I put a bug exhaust on a bus, using the bus stock damper on both exhaust holes? Can I push the damper almost flush with the muffler pipe hole on the right side and vent it behind the bus's end piece of sheet metal (the one with the hole for the left hand exhaust)? Is there room here for the damper go go behind? Otherwise, any suggestions?


Try a search in Bay Bus. I've seen a pic of double dampered muffler there:

http://www.thesamba.com/vw/forum/viewtopic.php?t=196719&highlight=

Looks like the tough part is mounting the right side damper bracket, and bending the tailpipe to match.
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Rustungsesoteriker
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PostPosted: Fri Nov 30, 2007 12:38 am    Post subject: Reply with quote

Germanpride wrote:
You can use a bug exhaust with pea shooters without cutting anything, you just have to use 'Z'd' tailpipes. My friend has a pair of them on his oval.


What are Z d tail pipes and how do I find them?
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Rustungsesoteriker
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PostPosted: Fri Nov 30, 2007 12:41 am    Post subject: Re: Bug Muffler on a Bus--Help Reply with quote

melville wrote:
Rustungsesoteriker wrote:
Recently, I aquired a 65 bus with lots of little problems. One is that the heat risers don't work all that well and it has an old extractor exhaust on a stock 1600. In my mind, extractors don't provide the heat necessary because of lack of plumbing in comparison to the stock system. So I am going back to VW. My bus is uncut and I want to keep it that way. But, I want a bug exhaust, not a bus exhaust. Inspite of some posts here the bus exhaust does limit upper end performance, even in comparison with the bug exhaust. So, the question is this: can I put a bug exhaust on a bus, using the bus stock damper on both exhaust holes? Can I push the damper almost flush with the muffler pipe hole on the right side and vent it behind the bus's end piece of sheet metal (the one with the hole for the left hand exhaust)? Is there room here for the damper go go behind? Otherwise, any suggestions?


Yes, I have thought of using two dampers, each exiting at a corner of the rear of the bus. The problem is getting the damper behind the apron on the right side or on both sides (if I do not use the hole provided). Is the "J" pipe on the damper long enough to insert most if it into the muffler and then run it under the apron?

Try a search in Bay Bus. I've seen a pic of double dampered muffler there:

http://www.thesamba.com/vw/forum/viewtopic.php?t=196719&highlight=

Looks like the tough part is mounting the right side damper bracket, and bending the tailpipe to match.
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66uno
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PostPosted: Fri Nov 30, 2007 4:17 am    Post subject: karma Reply with quote

I havent tried this. But I heard you can heat up the outlets with a torch and bend them down. Then, you can use a "boom tube" (do they still make these?) to route the exhaust to the side like vw did. Seems like it would work.

I think also you might be able to weld one of the holes shut and run the bus exhaust pipe but I am not too sure about that either.

And of course, you can cut two holes in the bumper but that will really screw up your Karma.
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PostPosted: Fri Nov 30, 2007 9:19 am    Post subject: Reply with quote

Zoom Tube!!
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KTPhil Premium Member
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PostPosted: Fri Nov 30, 2007 10:31 am    Post subject: Reply with quote

Rustungsesoteriker wrote:
Germanpride wrote:
You can use a bug exhaust with pea shooters without cutting anything, you just have to use 'Z'd' tailpipes. My friend has a pair of them on his oval.


What are Z d tail pipes and how do I find them?


One approach for Bug muffler on a Bus:
http://www.thesamba.com/vw/classifieds/detail.php?id=307850
You need two, though, and they are little noisy, since they replace the resonators. My factory mechanic used to use these, and they worked fitting my old Bug 36hp to my '65 Bus.
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PostPosted: Fri Nov 30, 2007 12:05 pm    Post subject: Re: Bug Muffler on a Bus--Help Reply with quote

Rustungsesoteriker wrote:
melville wrote:
Rustungsesoteriker wrote:
Recently, I aquired a 65 bus with lots of little problems. One is that the heat risers don't work all that well and it has an old extractor exhaust on a stock 1600. In my mind, extractors don't provide the heat necessary because of lack of plumbing in comparison to the stock system. So I am going back to VW. My bus is uncut and I want to keep it that way. But, I want a bug exhaust, not a bus exhaust. Inspite of some posts here the bus exhaust does limit upper end performance, even in comparison with the bug exhaust. So, the question is this: can I put a bug exhaust on a bus, using the bus stock damper on both exhaust holes? Can I push the damper almost flush with the muffler pipe hole on the right side and vent it behind the bus's end piece of sheet metal (the one with the hole for the left hand exhaust)? Is there room here for the damper go go behind? Otherwise, any suggestions?


Try a search in Bay Bus. I've seen a pic of double dampered muffler there:

http://www.thesamba.com/vw/forum/viewtopic.php?t=196719&highlight=

Looks like the tough part is mounting the right side damper bracket, and bending the tailpipe to match.


Yes, I have thought of using two dampers, each exiting at a corner of the rear of the bus. The problem is getting the damper behind the apron on the right side or on both sides (if I do not use the hole provided). Is the "J" pipe on the damper long enough to insert most if it into the muffler and then run it under the apron?


No, it isn't. And even if it was, you'd end up having the damper pipe too close to (if not sitting against) the apron and you'd burn the paint off of the apron.
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Rustungsesoteriker
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PostPosted: Fri Nov 30, 2007 5:18 pm    Post subject: Reply with quote

Thanks to everyone.

Melville, will those cool looking dual dampers fit under my apron without cutting the right side? It looks from your picture link that the apron is missing.

KTPhil, I am checking on those tubes as a possibility.

A muffler shop suggested that they could bend some tubing for me. Could something like a Z d pipe then be bent horizontally like a J laying down? This sounds complicated. Or should I choose one or the other design?
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PostPosted: Sat Dec 01, 2007 8:01 am    Post subject: Reply with quote

can someone confirm that the only difference btw. a bus/bug muffler is the extra tailpipe exit hole and the gussets that help support the peashooters? i have a bug muffler and am thinking of welding the right hole closed and using it.
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PostPosted: Sat Dec 01, 2007 10:01 am    Post subject: Reply with quote

As far as I know, the inside piping is different for the 1 vs. 2 outlets. Welding up one side does not change the internals.
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PostPosted: Sat Dec 01, 2007 9:02 pm    Post subject: Reply with quote

I ran a beetle muffler with one hole welded up on my 68 single cab for awhile, it ran just fine. The other hole had a beetle peashooter tail pipe. I later installed a single QP with header, no obvious difference other than noise. (I hate the chirp of the pea shooters) That muffler is now on a friends 70 westy and still going strong.
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PostPosted: Sun Dec 02, 2007 7:14 am    Post subject: Reply with quote

EverettB wrote:
As far as I know, the inside piping is different for the 1 vs. 2 outlets. Welding up one side does not change the internals.
good point. this makes me think closing one hole may lead to increased restriction on one side of the motor?
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PostPosted: Sun Dec 02, 2007 9:41 am    Post subject: Reply with quote

Rustungsesoteriker wrote:
Thanks to everyone.

Melville, will those cool looking dual dampers fit under my apron without cutting the right side? It looks from your picture link that the apron is missing.


I have no idea--I've only seen the same pic and it's on a Bay where the apron notch is not a factor. Andrew may be right on this one.
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PostPosted: Mon Dec 10, 2007 6:11 pm    Post subject: Reply with quote

is this bug exhaust? If so, it seems to fit ok, I don't see anything cut. Well, except the bumper Embarassed
Image may have been reduced in size. Click image to view fullscreen.


Image may have been reduced in size. Click image to view fullscreen.
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PostPosted: Mon Dec 10, 2007 6:59 pm    Post subject: Reply with quote

wanta23 wrote:
Image may have been reduced in size. Click image to view fullscreen.


The apron is clearly cut to give clearance for the passenger side peashooter in this picture.
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