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Rustungsesoteriker Samba Member
Joined: July 01, 2007 Posts: 22
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Posted: Sat Nov 24, 2007 10:21 pm Post subject: Bug Muffler on a Bus--Help |
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| Recently, I aquired a 65 bus with lots of little problems. One is that the heat risers don't work all that well and it has an old extractor exhaust on a stock 1600. In my mind, extractors don't provide the heat necessary because of lack of plumbing in comparison to the stock system. So I am going back to VW. My bus is uncut and I want to keep it that way. But, I want a bug exhaust, not a bus exhaust. Inspite of some posts here the bus exhaust does limit upper end performance, even in comparison with the bug exhaust. So, the question is this: can I put a bug exhaust on a bus, using the bus stock damper on both exhaust holes? Can I push the damper almost flush with the muffler pipe hole on the right side and vent it behind the bus's end piece of sheet metal (the one with the hole for the left hand exhaust)? Is there room here for the damper go go behind? Otherwise, any suggestions? |
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vwjosh6070 Driveway Camper

Joined: August 24, 2003 Posts: 2802 Location: not camping...
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Posted: Sat Nov 24, 2007 10:34 pm Post subject: |
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if your bus is uncut, as in the rear apron hasnt been cut for two pipes, then you wont be able to use a bug exhaust unless you bend the passenger side pea shooter downward. i might have missunderstood your question tho. _________________ josh, AKA "the infamous josh"
1973 Transporter "Floyd"
****Wheres my old bus?! 1967 Montgomery Ward Camper****
KI4MXO |
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ScrapJunkie (O\U|U/O)

Joined: March 17, 2004 Posts: 3977 Location: Hutchinson, Kansas
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Posted: Sat Nov 24, 2007 11:18 pm Post subject: |
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You can use a bug exhaust with pea shooters without cutting anything, you just have to use 'Z'd' tailpipes. My friend has a pair of them on his oval. _________________ (O\U|U/O) Top Vw (o\UU/o) |
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joe cool Samba Member

Joined: August 20, 2006 Posts: 1262 Location: Yolo County CA
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Posted: Sun Nov 25, 2007 11:20 am Post subject: |
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Be sure that wherever you end up dumping the exhaust it won't get sucked back into the bus. Busses and bugs have very different aerodynamics (big surprise). On a bug the air flows over the top, down the back and away, dumping exhaust behind the car works fine because it is carried away. On a bus there is an area of spinning air, like a little horizontal tornado, that follows the bus around. Dump the exhaust here and it could find its way back inside. Hence VW came up with a different tailpipe for busses that dumps the exhaust away from this area and into the open air stream where it is carried away.
Plenty of headers are available which will allow you less back pressure in the exhaust and keep your heater boxes. I have one on my truck and it works just fine. |
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Andrew Samba Member

Joined: October 27, 2000 Posts: 5865 Location: Who in the what now?
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Posted: Sun Nov 25, 2007 11:37 am Post subject: |
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If performance is really an issue, don't use a stock muffler to begin with... If you're going to use a stock muffler, though, you aren't going to notice enough of a difference between a stock bus and stock bug muffler to warrant worrying with trying to make a bug muffler work without cutting anything. There may be a little bit of a difference, but I'd be surprised if it was even noticeable while driving. Just do it right and use a stock bus muffler. _________________ -Andrew |
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melville Samba Member

Joined: August 09, 2006 Posts: 1297 Location: Just Outside the Redwood Curtain
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Posted: Sun Nov 25, 2007 1:09 pm Post subject: Re: Bug Muffler on a Bus--Help |
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| Rustungsesoteriker wrote: |
| Recently, I aquired a 65 bus with lots of little problems. One is that the heat risers don't work all that well and it has an old extractor exhaust on a stock 1600. In my mind, extractors don't provide the heat necessary because of lack of plumbing in comparison to the stock system. So I am going back to VW. My bus is uncut and I want to keep it that way. But, I want a bug exhaust, not a bus exhaust. Inspite of some posts here the bus exhaust does limit upper end performance, even in comparison with the bug exhaust. So, the question is this: can I put a bug exhaust on a bus, using the bus stock damper on both exhaust holes? Can I push the damper almost flush with the muffler pipe hole on the right side and vent it behind the bus's end piece of sheet metal (the one with the hole for the left hand exhaust)? Is there room here for the damper go go behind? Otherwise, any suggestions? |
Try a search in Bay Bus. I've seen a pic of double dampered muffler there:
http://www.thesamba.com/vw/forum/viewtopic.php?t=196719&highlight=
Looks like the tough part is mounting the right side damper bracket, and bending the tailpipe to match. _________________ 2000 M Roadster
79 R100RS
78 R100/7
75 R75/6
65 Standard Micro
57 Sedan |
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Rustungsesoteriker Samba Member
Joined: July 01, 2007 Posts: 22
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Posted: Fri Nov 30, 2007 12:38 am Post subject: |
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| Germanpride wrote: |
| You can use a bug exhaust with pea shooters without cutting anything, you just have to use 'Z'd' tailpipes. My friend has a pair of them on his oval. |
What are Z d tail pipes and how do I find them? |
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Rustungsesoteriker Samba Member
Joined: July 01, 2007 Posts: 22
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Posted: Fri Nov 30, 2007 12:41 am Post subject: Re: Bug Muffler on a Bus--Help |
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| melville wrote: |
| Rustungsesoteriker wrote: |
| Recently, I aquired a 65 bus with lots of little problems. One is that the heat risers don't work all that well and it has an old extractor exhaust on a stock 1600. In my mind, extractors don't provide the heat necessary because of lack of plumbing in comparison to the stock system. So I am going back to VW. My bus is uncut and I want to keep it that way. But, I want a bug exhaust, not a bus exhaust. Inspite of some posts here the bus exhaust does limit upper end performance, even in comparison with the bug exhaust. So, the question is this: can I put a bug exhaust on a bus, using the bus stock damper on both exhaust holes? Can I push the damper almost flush with the muffler pipe hole on the right side and vent it behind the bus's end piece of sheet metal (the one with the hole for the left hand exhaust)? Is there room here for the damper go go behind? Otherwise, any suggestions? |
Yes, I have thought of using two dampers, each exiting at a corner of the rear of the bus. The problem is getting the damper behind the apron on the right side or on both sides (if I do not use the hole provided). Is the "J" pipe on the damper long enough to insert most if it into the muffler and then run it under the apron?
Try a search in Bay Bus. I've seen a pic of double dampered muffler there:
http://www.thesamba.com/vw/forum/viewtopic.php?t=196719&highlight=
Looks like the tough part is mounting the right side damper bracket, and bending the tailpipe to match. |
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66uno Samba Member
Joined: December 05, 2006 Posts: 604 Location: maryland
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Posted: Fri Nov 30, 2007 4:17 am Post subject: karma |
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I havent tried this. But I heard you can heat up the outlets with a torch and bend them down. Then, you can use a "boom tube" (do they still make these?) to route the exhaust to the side like vw did. Seems like it would work.
I think also you might be able to weld one of the holes shut and run the bus exhaust pipe but I am not too sure about that either.
And of course, you can cut two holes in the bumper but that will really screw up your Karma. |
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Culito 11010101

Joined: December 07, 2006 Posts: 5883 Location: Columbia Missourah
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Posted: Fri Nov 30, 2007 9:19 am Post subject: |
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Zoom Tube!! _________________ © CJ Industries, Inc.
'64 standard w/2.0L type 4
'62 bug
| johnnypan wrote: |
| ...dont pay no attention to Culito,he's a cornhole.. |
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KTPhil  Samba Member

Joined: April 06, 2006 Posts: 36457 Location: Conejo Valley, CA
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Posted: Fri Nov 30, 2007 10:31 am Post subject: |
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| Rustungsesoteriker wrote: |
| Germanpride wrote: |
| You can use a bug exhaust with pea shooters without cutting anything, you just have to use 'Z'd' tailpipes. My friend has a pair of them on his oval. |
What are Z d tail pipes and how do I find them? |
One approach for Bug muffler on a Bus:
http://www.thesamba.com/vw/classifieds/detail.php?id=307850
You need two, though, and they are little noisy, since they replace the resonators. My factory mechanic used to use these, and they worked fitting my old Bug 36hp to my '65 Bus. |
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Andrew Samba Member

Joined: October 27, 2000 Posts: 5865 Location: Who in the what now?
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Posted: Fri Nov 30, 2007 12:05 pm Post subject: Re: Bug Muffler on a Bus--Help |
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| Rustungsesoteriker wrote: |
| melville wrote: |
| Rustungsesoteriker wrote: |
| Recently, I aquired a 65 bus with lots of little problems. One is that the heat risers don't work all that well and it has an old extractor exhaust on a stock 1600. In my mind, extractors don't provide the heat necessary because of lack of plumbing in comparison to the stock system. So I am going back to VW. My bus is uncut and I want to keep it that way. But, I want a bug exhaust, not a bus exhaust. Inspite of some posts here the bus exhaust does limit upper end performance, even in comparison with the bug exhaust. So, the question is this: can I put a bug exhaust on a bus, using the bus stock damper on both exhaust holes? Can I push the damper almost flush with the muffler pipe hole on the right side and vent it behind the bus's end piece of sheet metal (the one with the hole for the left hand exhaust)? Is there room here for the damper go go behind? Otherwise, any suggestions? |
Try a search in Bay Bus. I've seen a pic of double dampered muffler there:
http://www.thesamba.com/vw/forum/viewtopic.php?t=196719&highlight=
Looks like the tough part is mounting the right side damper bracket, and bending the tailpipe to match. |
Yes, I have thought of using two dampers, each exiting at a corner of the rear of the bus. The problem is getting the damper behind the apron on the right side or on both sides (if I do not use the hole provided). Is the "J" pipe on the damper long enough to insert most if it into the muffler and then run it under the apron? |
No, it isn't. And even if it was, you'd end up having the damper pipe too close to (if not sitting against) the apron and you'd burn the paint off of the apron. _________________ -Andrew |
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Rustungsesoteriker Samba Member
Joined: July 01, 2007 Posts: 22
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Posted: Fri Nov 30, 2007 5:18 pm Post subject: |
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Thanks to everyone.
Melville, will those cool looking dual dampers fit under my apron without cutting the right side? It looks from your picture link that the apron is missing.
KTPhil, I am checking on those tubes as a possibility.
A muffler shop suggested that they could bend some tubing for me. Could something like a Z d pipe then be bent horizontally like a J laying down? This sounds complicated. Or should I choose one or the other design? |
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Stocknazi Samba Member

Joined: June 18, 2004 Posts: 5566
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Posted: Sat Dec 01, 2007 8:01 am Post subject: |
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can someone confirm that the only difference btw. a bus/bug muffler is the extra tailpipe exit hole and the gussets that help support the peashooters? i have a bug muffler and am thinking of welding the right hole closed and using it. _________________ WANTED:
58 Westfalia cabinet knobs (3 needed), roof rack, and (7) privy tent poles (silver painted).
"When the people are afraid of the government, that's tyranny. But when the government is afraid of the people, that's liberty."
"The tree of liberty must be refreshed from time to time with the blood of patriots and tyrants."
Thomas Jefferson |
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EverettB  Administrator

Joined: April 11, 2000 Posts: 72042 Location: Phoenix 602
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cdennisg Samba Member

Joined: November 02, 2004 Posts: 21020 Location: Sandpoint, ID
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Posted: Sat Dec 01, 2007 9:02 pm Post subject: |
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I ran a beetle muffler with one hole welded up on my 68 single cab for awhile, it ran just fine. The other hole had a beetle peashooter tail pipe. I later installed a single QP with header, no obvious difference other than noise. (I hate the chirp of the pea shooters) That muffler is now on a friends 70 westy and still going strong. _________________ Confusious say it takes it takes two wipes to know you need three, but it takes three wipes to know it only needed two. |
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Stocknazi Samba Member

Joined: June 18, 2004 Posts: 5566
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Posted: Sun Dec 02, 2007 7:14 am Post subject: |
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| EverettB wrote: |
| As far as I know, the inside piping is different for the 1 vs. 2 outlets. Welding up one side does not change the internals. |
good point. this makes me think closing one hole may lead to increased restriction on one side of the motor? _________________ WANTED:
58 Westfalia cabinet knobs (3 needed), roof rack, and (7) privy tent poles (silver painted).
"When the people are afraid of the government, that's tyranny. But when the government is afraid of the people, that's liberty."
"The tree of liberty must be refreshed from time to time with the blood of patriots and tyrants."
Thomas Jefferson |
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melville Samba Member

Joined: August 09, 2006 Posts: 1297 Location: Just Outside the Redwood Curtain
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Posted: Sun Dec 02, 2007 9:41 am Post subject: |
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| Rustungsesoteriker wrote: |
Thanks to everyone.
Melville, will those cool looking dual dampers fit under my apron without cutting the right side? It looks from your picture link that the apron is missing. |
I have no idea--I've only seen the same pic and it's on a Bay where the apron notch is not a factor. Andrew may be right on this one. _________________ 2000 M Roadster
79 R100RS
78 R100/7
75 R75/6
65 Standard Micro
57 Sedan |
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wanta23 Samba Member
Joined: March 31, 2007 Posts: 534 Location: At The Beach
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Posted: Mon Dec 10, 2007 6:11 pm Post subject: |
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is this bug exhaust? If so, it seems to fit ok, I don't see anything cut. Well, except the bumper
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Andrew Samba Member

Joined: October 27, 2000 Posts: 5865 Location: Who in the what now?
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Posted: Mon Dec 10, 2007 6:59 pm Post subject: |
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The apron is clearly cut to give clearance for the passenger side peashooter in this picture. _________________ -Andrew |
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