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Is this doghouse fan correct? Gene berg fan does not fill shroud
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MaggieMay
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PostPosted: Sun Nov 29, 2020 5:12 pm    Post subject: Is this doghouse fan correct? Gene berg fan does not fill shroud Reply with quote

I recently installed this gene Berg fan in a doghouse shroud.
Clearance between the front backing plate and the fan is 2mm.
Fan measures 34.5 mm between the plates, and 37mm total.
As you can see the clearance in the rear between the fan and the shroud is 6 mm. From what I have been led to understand this tolerance should be much tighter. Is this the wrong fan?
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Howard 111
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PostPosted: Sun Nov 29, 2020 5:31 pm    Post subject: Re: Is this doghouse fan correct? Gene berg fan does not fill shroud Reply with quote

What was the GB # on the fan, and where did the shroud come from?
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PostPosted: Sun Nov 29, 2020 7:36 pm    Post subject: Re: Is this doghouse fan correct? Gene berg fan does not fill shroud Reply with quote

The fan looks correct- it measures the same as the one in my spare box.

Are the spacer(s) install?
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PostPosted: Sun Nov 29, 2020 7:43 pm    Post subject: Re: Is this doghouse fan correct? Gene berg fan does not fill shroud Reply with quote

Its probably because either the fan or shroud is aftermarket. Install a venturi ring on it, seal in place, and dont worry about it. Having a small gap similar to that is pretty normal.
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PostPosted: Sun Nov 29, 2020 8:42 pm    Post subject: Re: Is this doghouse fan correct? Gene berg fan does not fill shroud Reply with quote

There's a factory spec on the spacing there in the Bentley manual. I believe it is achieved through the use of spacers. I agree, though, that if it is a OEM fan with an aftermarket fan shroud,...all kinds of fitment problems occur.
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PostPosted: Mon Nov 30, 2020 5:35 am    Post subject: Re: Is this doghouse fan correct? Gene berg fan does not fill shroud Reply with quote

hi i run into this all the time . you can thank china for all ways making vw parts that dont fit. right you just have to deal with it .like the guy said put a power ring on the fan housing . good luck spencerfvee
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74 Thing
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PostPosted: Mon Nov 30, 2020 10:38 am    Post subject: Re: Is this doghouse fan correct? Gene berg fan does not fill shroud Reply with quote

You are supposed to use shims (the same shims used for your alternator pulley halves) to shim the fan forward to take up the gap. It is in the Bentley manual.
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PostPosted: Mon Nov 30, 2020 10:47 am    Post subject: Re: Is this doghouse fan correct? Gene berg fan does not fill shroud Reply with quote

shim it or make a new spacer or a better plate to attach the alt too....
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PostPosted: Mon Nov 30, 2020 10:48 am    Post subject: Re: Is this doghouse fan correct? Gene berg fan does not fill shroud Reply with quote

74 Thing wrote:
You are supposed to use shims (the same shims used for your alternator pulley halves) to shim the fan forward to take up the gap. It is in the Bentley manual.


Wrong. What's in the Bentley manual is how to shim the fan so the gap between it and the REAR cover plate is correct, which
the OP has said he did and is correct. There is no spec for the gap between the fan and FRONT opening in the fan shroud.
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PostPosted: Mon Nov 30, 2020 1:47 pm    Post subject: Re: Is this doghouse fan correct? Gene berg fan does not fill shroud Reply with quote

mark tucker wrote:
shim it or make a new spacer or a better plate to attach the alt too....
..................................................................................................mark did you see how big that gap is . i wonder if he is using the right .year hard ware kit .to me it would take a lot of shims .and it would not be enough to close the gap what do you think mark?.
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PostPosted: Mon Nov 30, 2020 2:01 pm    Post subject: Re: Is this doghouse fan correct? Gene berg fan does not fill shroud Reply with quote

As stated, and reasserted later, the spec is for the fan to the alternator backing plate. The fan shroud is an original VW part. No amount of shimming will rectify this, only the fan being too short, which according to gene berg is a vw german fan.
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PostPosted: Mon Nov 30, 2020 2:15 pm    Post subject: Re: Is this doghouse fan correct? Gene berg fan does not fill shroud Reply with quote

Normal.
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PostPosted: Mon Nov 30, 2020 2:24 pm    Post subject: Re: Is this doghouse fan correct? Gene berg fan does not fill shroud Reply with quote

MaggieMay wrote:
As stated, and reasserted later, the spec is for the fan to the alternator backing plate. The fan shroud is an original VW part. No amount of shimming will rectify this, only the fan being too short, which according to gene berg is a vw german fan.

Ah, yes. I had it backwards. Derp. Man. Sorry; I need to read more carefully in the future.
Here's a stupid question: Are you sure that's a fan for a doghouse? As you're probably aware, the earlier fans were narrower.
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PostPosted: Mon Nov 30, 2020 3:15 pm    Post subject: Re: Is this doghouse fan correct? Gene berg fan does not fill shroud Reply with quote

kreemoweet wrote:
74 Thing wrote:
You are supposed to use shims (the same shims used for your alternator pulley halves) to shim the fan forward to take up the gap. It is in the Bentley manual.


Wrong. What's in the Bentley manual is how to shim the fan so the gap between it and the REAR cover plate is correct, which
the OP has said he did and is correct. There is no spec for the gap between the fan and FRONT opening in the fan shroud.


My mistake. You are correct. The Bentley indicates shims so that there is spacing between the backing plate and the fan.

Typically if I am using all OEM parts it only takes 2-3 shims and the fan will rub on the shroud so I remove one and all is good.

For the OP you are measuring 6mm. Are you using all OEM parts? I have seem some really poor aftermarket fan mounting hubs.
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PostPosted: Mon Nov 30, 2020 3:56 pm    Post subject: Re: Is this doghouse fan correct? Gene berg fan does not fill shroud Reply with quote

I wonder if there's a bus 38 amp fan hub in play?, I've never tried one with bug tin (probably just lock up the fan against the backing plate), but they do put the fan closer to the generator. Bus one on right below:

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PostPosted: Mon Nov 30, 2020 4:24 pm    Post subject: Re: Is this doghouse fan correct? Gene berg fan does not fill shroud Reply with quote

i just took an engine apart and someone had installed the alt / gen mounting plate on backwards, so the side with the raised edge was towards the shroud. i didnt look but youd think that would have to have offset the fan inwards like OP's.
OP, you sure thats not the case with yours?
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MaggieMay
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PostPosted: Thu Dec 03, 2020 8:32 am    Post subject: Re: Is this doghouse fan correct? Gene berg fan does not fill shroud Reply with quote

The backing plate is in correctly the hub is an OEM Volkswagen. All parts are German original. The fan is a gene berg fan advertised as a dog house I have included pictures and measurements of it.
I have ordered a venturi ring
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PostPosted: Thu Dec 03, 2020 11:13 am    Post subject: Re: Is this doghouse fan correct? Gene berg fan does not fill shroud Reply with quote

There are two types of fan hubs. One uses a thick washer and the other doesn't (it has the "thick washer" cast into the hub) They can get mixed up. So if you have the earlier style hub, and someone lost the washer at some point, its possible that might affect it
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PostPosted: Thu Dec 03, 2020 7:20 pm    Post subject: Re: Is this doghouse fan correct? Gene berg fan does not fill shroud Reply with quote

Cant be a hub problem, op said fan was spaced per spec from the backing plate
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PostPosted: Thu Dec 03, 2020 7:25 pm    Post subject: Re: Is this doghouse fan correct? Gene berg fan does not fill shroud Reply with quote

MaggieMay wrote:
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