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VW-Gasser Samba Member
Joined: January 30, 2006 Posts: 204 Location: Quincy MA
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Posted: Sun Dec 25, 2011 7:19 pm Post subject: shroud not fitting properly |
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Hi,
I want to put a 36 HP fan shroud on my 2110cc engine. I tried to fit it as tight as possible, but I ran into the following problem: The shroud is fitting at the ends of the cylinder tins nicely but the area where the cylinders meets the case is barely covered.
Any suggestions how to fit it perfectly?
Thanks
Karsten
_________________ -- www.vw-gasser.de -- |
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ArnoudH Samba Member
Joined: December 30, 2008 Posts: 177 Location: The Lowlands
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Posted: Mon Dec 26, 2011 4:43 am Post subject: |
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Is it an Aluminum case?-they are thicker on top so they might require some clearancing.
Karsten:nichts wie 'ran mit dem Flex!  |
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VW-Gasser Samba Member
Joined: January 30, 2006 Posts: 204 Location: Quincy MA
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Posted: Mon Dec 26, 2011 8:54 am Post subject: |
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no, it is a AS41 Brazilian case and I already cleared the case area.
I looks like the angle of the shroud does not match the angle of the cylinder tins although they are all original, not aftermarket! _________________ -- www.vw-gasser.de -- |
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Arnolds64 Samba Member

Joined: May 07, 2004 Posts: 724
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Posted: Mon Dec 26, 2011 9:02 am Post subject: Shroud. |
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Tin Snips. _________________ 64 Bug, White, 2017, Dual Weber 44's, Engle 130/Engle lifters, Home P&P'd 40X35 heads, CB 4340 nitrided crank, Eagle knock off H Beam 5.5" rods, Lowering Beam, Rancho Trans, Traction Bar. 225X60's rear, 145's front on Porsche Chrome Nipple Wheels. |
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ALB Samba Member
Joined: August 05, 2008 Posts: 3499 Location: beautiful suburban Wet Coast of Canada
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Posted: Mon Dec 26, 2011 9:18 am Post subject: |
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Using sheet metal from different eras can be a problem when trying to get everything sealed up properly; assemble it with the alternator/generator and stand and then see how it fits. _________________ On a lifelong mission to prove (much to my wife's dismay) that Immaturity is Forever!! |
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Matthew Samba Member

Joined: January 29, 2004 Posts: 1760 Location: Eastern Tennessee
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Posted: Mon Dec 26, 2011 9:23 am Post subject: |
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That's a "stale-air" 40hp shroud btw. You may need to grind on it some where it sits on the case to get it down a little lower. Your cylinder tins may need some tweaking to get the angles right.
ALB is right, bolt it all together before you modify anything else. _________________ 1965 Beetle sedan
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Glenn  Mr. 010

Joined: December 25, 2001 Posts: 79493 Location: Sneaking up behind you
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Posted: Mon Dec 26, 2011 9:36 am Post subject: |
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You'd be better off with a late model shroud and a offset oil cooler. _________________ Glenn
74 Beetle Specs | 74 Beetle Restoration | 2180cc Engine
"You may not get what you pay for, but you always pay for what you get"
Member #1009
#BlueSquare
עַם יִשְׂרָאֵל חַי |
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fredy a Samba Member
Joined: January 17, 2005 Posts: 223
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Posted: Mon Dec 26, 2011 11:28 am Post subject: |
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Glenn wrote: |
You'd be better off with a late model shroud and a offset oil cooler. |
x2 30 hp shroud is nice but you be better of having a later on _________________ sorry for the spelling |
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thefladge Samba Member

Joined: July 25, 2005 Posts: 1294 Location: Anaheim, CA
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Posted: Tue Jan 03, 2012 11:46 am Post subject: |
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I use that same fan shroud on my 2110cc engine. The cylinder tins I use are from a fuel injected engine and everything fits together very well.
_________________ 1957 Vintage Baja Bug.
2110cc engine, 40 IDF Webers on Gene Berg manifolds, Engle 110 cam, Bugpack 40×35.5 Street Pro Heads, W8CC plugs, 12.5 pound Flywheel, Kennedy 1700 pound pressure plate. |
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mark tucker Samba Member

Joined: April 08, 2009 Posts: 23950 Location: SHALIMAR ,FLORIDA
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Posted: Tue Jan 03, 2012 1:09 pm Post subject: |
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most I have seen are like that.I use lifeline cover on mine,(the small stuff,sail boat)and it also keeps the tin from chafing&eating at the case&seals a bit better.along with some sealer(silocone or pollyurathane at the big aeras on the case/shroud so It cant be seen but seals, you can fit the shroud to the caseusing the alt/gen to hold it where it go's,trim if needed for clearance,wax the case real good and polyurathane sealent the inside of the shroud so when you lower it and tighten the alt to keep it in place it will make a mold of the case and a perfect seal,the wax should let the seal addhere to the shroud¬ the case, so you only do it once.and do it for both side's,well inside the shroud on front&back so it dosent loose air,and you can also make it seal around the oil kooler better while your there.&tins too.there are lots of way to skin a cat,some will get you bit,some just a scratch& a fever. |
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