Beetle Swap

Sailor Jerry · Posted: Mon Jun 11, 2012 5:30 pm Post subject: Beetle Swap

Ive had some people ask about my build so Im going to try to document as much as I can. had alot of photos on an old phone that was destroyed so there aren't many photos from the beginning. Started the build over the winter, was originally going to use a 1.6NA diesel, found a donor car with a 1.9TD so I changed my mind. Work was pretty limited due to not having a garage, moving etc. Finally have time to get back to it so hopefully I can have it on the road in a couple weeks. Used a Kennedy Adapter for upright vw motors, cars a 68
pics
motorless

Image may have been reduced in size. Click image to view fullscreen.

original 1.6

motor in car

Sailor Jerry · Posted: Mon Jun 11, 2012 5:33 pm Post subject:

Boom Turbo Diesel

Working on the cooling, used a rabbit radiator

Made some pipes to run under the car and over the axles

Sailor Jerry · Posted: Mon Jun 11, 2012 5:36 pm Post subject:

What I worked on today, airscoop that doubles to hold the radiator. Will bolt to the old bumper mounts

Sailor Jerry · Posted: Tue Jun 12, 2012 11:31 am Post subject:

Got a little more work done this morning. cleaned up the bay to get ready for paint, drilled uprights on radiator support. Also, front apron opening will be tapered, ran out of cutoff wheels. Think Im going to taper the intake scoop as well to help direct the flow.

Sailor Jerry · Posted: Wed Jun 13, 2012 1:14 pm Post subject:

finished up the intake, cleaned and painted the bay and mounted coolant lines.

nezz · Posted: Thu Jun 14, 2012 3:03 pm Post subject:

which was donor car of 1.9TD?

Sailor Jerry · Posted: Thu Jun 14, 2012 8:49 pm Post subject:

Gary · Posted: Fri Jun 15, 2012 10:58 am Post subject:

Pretty cool fab work. Nice job.
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Erik G · Posted: Fri Jun 15, 2012 11:08 am Post subject:

yeah, I not so secretly would like a 2000-2006ish TDI bus. People would hate but whatever, tons of torque and excellent MPG. I think it would be perfect for a not so rare mid 60's custom bus

keep coming with the pics and let us know how it works
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OTO X58 · Posted: Fri Jun 15, 2012 11:27 am Post subject:

Lovin the project! Keep up the good work!
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Autocrossing the 58 Rag - Subaru Swap!
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Sailor Jerry · Posted: Fri Jun 15, 2012 12:30 pm Post subject:

Thanks, yesterday and today was mostly cleaning up the block and trying to figure out how to make the rear mounts and bracing. I think I have it figured out, need to get some supplies and I'll test it tomorrow and get some more pics up.

Mattitude · Samba Member Joined: May 30, 2012 Posts: 7 Location: NC

Should get some killer fuel mileage with the right gearing! Cool

gostros · Posted: Sat Jun 16, 2012 9:59 am Post subject:

looking forward to this one, keep it up.

volksnhousin · Posted: Sun Jun 17, 2012 9:56 am Post subject:

I’m watching intently too, keep at it. Smile

Sailor Jerry · Posted: Mon Jun 18, 2012 12:04 pm Post subject:

Took awhile for an update, wanted to get a second opinion on my rear mounts and bracing.
Started on modifying the trans mount, for those that don't know you can see the difference on each side

one side nearly done, it will make sense when you see the next part I have to make but I need to go buy a bigger drill bit first

all finished

Cody1963 · Posted: Mon Jun 18, 2012 4:17 pm Post subject:

cant wait to see more of your build, this should be awesome!!
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Cody
57 Oval
63 Bug "Slammed"
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Sailor Jerry · Posted: Thu Jun 21, 2012 4:09 pm Post subject:

I didn't have a 1in drill bit so I had to wait until somebody could do it for me but you can get a basic idea of part of the bracing. As long as the weather cooperates I can finish it tomorrow. Running 2 pieces underneath from the trans mount (beefed up a little bit) to a crossbrace in the back. Mounts for the front of the motor will bolt onto the cross brace. If it all works it should stiffen it up and help support any extra weight. It will all fit behind the rear apron to keep a stock looking appearance

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Sailor Jerry · Posted: Fri Jun 22, 2012 2:27 pm Post subject:

needs more finishing work but this is what it will look like

looks like I may be moving across the country next week so Im not sure how much work I can do until I get to my new location, but I will finally have a garage so I won't be nearly as limited as I am now Laughing

Bashr52 · Posted: Fri Jun 22, 2012 6:35 pm Post subject:

Looks great! Quick question though, are you planning on using conduit as engine supports or is that just for mock-up?

Sailor Jerry · Posted: Fri Jun 22, 2012 8:24 pm Post subject:


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