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enjoispammy8
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PostPosted: Thu Dec 18, 2008 6:59 pm    Post subject: brazing? Reply with quote

is brazing as good as welding for a battery tray?
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Wildthings
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PostPosted: Thu Dec 18, 2008 8:41 pm    Post subject: Reply with quote

Not as quick and easy as welding, but if done well it should work. Others probably will disagree.

Depending on the level of damage you have, you might consider using fiberglass on yours. Use multiple layers and do a careful job and you should have something that will last for decades. I like glass because it is quick and easy, doesn't burn your paint, and doesn't rust. Again others will disagree.
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Air_Cooled_Nut
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PostPosted: Thu Dec 18, 2008 8:46 pm    Post subject: Re: brazing? Reply with quote

enjoispammy8 wrote:
is brazing as good as welding for a battery tray?

Yes.
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enjoispammy8
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PostPosted: Thu Dec 18, 2008 8:56 pm    Post subject: Reply with quote

thanks for the answers. i plan on getting my front floors welded, but because the engine is in the way, i wont be getting the battery tray welded. but when i pull the engine over winter break, it looks like i will be brazing in a new tray!
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PostPosted: Thu Dec 18, 2008 9:44 pm    Post subject: Reply with quote

Why braze and not weld when the engines out?
You have to be super careful to get ALL the flux off the joint or anything you put on it will bubble up. Shurely someone you know can get thier hands on a 110V pocket mig. Brazing creates alot of heat that can warp your corner to s**t too, be careful.
I'd weld if given the choice personally.
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enjoispammy8
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PostPosted: Thu Dec 18, 2008 9:46 pm    Post subject: Reply with quote

im not sure if my welding friend can transport his equipment, but i will be sure to ask him.
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busdaddy
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PostPosted: Thu Dec 18, 2008 10:00 pm    Post subject: Reply with quote

Call your local rental outfit, I'd rather battle a gassless 110V MIG than cook my corner tacking in a battery tray.

Don't get me wrong, brazing has it's place and is great for some repairs, but the middle of large, flattish body panels isn't one of them.
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enjoispammy8
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PostPosted: Thu Dec 18, 2008 10:58 pm    Post subject: Reply with quote

well i have no welding experience of any kind, but thanks for all the ideas.
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donemoto
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PostPosted: Fri Dec 19, 2008 7:49 am    Post subject: Reply with quote

If you don't have any experience you should not braze or gas weld. As others have said warpage will occur if not careful. Also the flame will burn out and away thin rusted renants of the metal. For something as easy as a batterry tray to replace; try getting a new one and po rivetting it in place then use seam sealer to waterproof.

If mig is used; try to get good penetration. Avoid big popcorn welds that hold only to the surface of the metal.

Your best bet may be to pop rivet it in; then, later, have someone tack it where the rivets were.
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PostPosted: Fri Dec 19, 2008 10:55 am    Post subject: Reply with quote

I agree with Busdaddy - get yourself a small MIG welder. That's what did when I put in my new battery tray, and did absolutely no damage to the exterior paint. My welder uses gas (C25) but I suppose gasless will work, too. MIG is easy to learn - easier than OXY or stick.
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PostPosted: Fri Dec 19, 2008 11:57 am    Post subject: Reply with quote

i have heard over and over again that brazing promotes rust.

with all the questions about brazing, it would be worthwhile to weld regardless of extra cost.
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PostPosted: Fri Dec 19, 2008 3:30 pm    Post subject: Reply with quote

If you can find a TIG inverter, then brazing is fine with silicon/bronze rod. It will give you a very strong joint that has better resistance to stress than mig, doesn't rust, and needs no flux. Brazing with gas is messy on a car and puts too much heat into the panel.

Best stick to mig. It can help to drill/punch 1/4" holes on battery tray raised edge and puddle the weld into this hole onto the rear panel. It will duplicate the factoty spot weld look. Just remember not to put too much heat into a small area to avoid distortion. A damp rag on the outside panel can help.

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PostPosted: Fri Dec 19, 2008 3:56 pm    Post subject: Reply with quote

Has anyone tried using a torch with silver sauder or something like that?
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PostPosted: Fri Dec 19, 2008 8:23 pm    Post subject: Reply with quote

enjoispammy8 wrote:
well i have no welding experience of any kind, but thanks for all the ideas.

Ooo, uhm, yeah...I agree w/the others, have a pro do it for you. Learning on your ride leads to more expensive repairs.
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PostPosted: Sat Dec 20, 2008 9:53 am    Post subject: Reply with quote

I think the biggest problem with braving or silver soldering a pan repair would be the level of cleanliness for the process. Your metal has to be shiny clean to get a proper job. With welding you can get away with a little rust, it will include in the weld, whereas the braze or solder will not bond and you'll have a void.
On sheet metal just keep low heat and a small tip.. 000... and be prepared to move fast
Good Luck
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PostPosted: Sat Dec 20, 2008 1:09 pm    Post subject: Reply with quote

As others have said go mig or tig if you braze you will warp the panel, newer cars that are not older than the 60s will most likely warp, the bigger and flatter the panel the more chance of you warping it. if it was pre-60s or 50s and earlier, no problem. if you haven't welded..maybe consider fiberglassing.
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PostPosted: Sat Dec 20, 2008 2:35 pm    Post subject: Reply with quote

sears sells a flux core wire feed (gasless mig) for 130. If you have a harbour freight nearby you can get a simular unit for under a hundred bucks. You won't lay a pretty bead with either but for spotting in a panel it'll work fine. Buy one and practice, it'll be worth the investment in the long run.
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PostPosted: Sat Dec 20, 2008 5:45 pm    Post subject: Reply with quote

There's always body panel adhesive too, no heat or welding skills required.
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enjoispammy8
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PostPosted: Sat Dec 20, 2008 6:05 pm    Post subject: Reply with quote

busdaddy wrote:
There's always body panel adhesive too, no heat or welding skills required.


where is this sold? o and my panels came. hooray.
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PostPosted: Sat Dec 20, 2008 6:09 pm    Post subject: Reply with quote

Any body shop supply should stock it, it's how the plastic door skins are attached on Saturns and the like. I wouldn't install rockers or anything structural on a body designed to be spot welded, but it'll hold up a battery tray just fine.
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