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demo four Samba Member
Joined: January 12, 2011 Posts: 46 Location: the garage
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Posted: Thu Aug 04, 2011 4:19 am Post subject: Removing Clutch cable - at the front of the bus |
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I need to remove my clutch cable on my 67 bus to remove the beam and cannot see how to do this
there is a nut connected to the leaver that connects to the cable near the frame -I took this off and it did not do any thing really - is it just a bit rusty and wont come off as the leaver neads freeing up - how do you disconect the cable to pass through the beam and enable you to remove said beam?
thanks |
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JT21 Samba Member
Joined: December 23, 2009 Posts: 28 Location: New Hampshire
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Posted: Thu Aug 04, 2011 4:38 am Post subject: |
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| you must release the tention from the cable at the other end.Mite as well grease the hole cable while your at it,and look at your Bently Manual |
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demo four Samba Member
Joined: January 12, 2011 Posts: 46 Location: the garage
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Posted: Thu Aug 04, 2011 4:47 am Post subject: |
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| JT21 wrote: |
| you must release the tention from the cable at the other end.Mite as well grease the hole cable while your at it,and look at your Bently Manual |
thanks for the post (just noticed it was my first one) then it will un hook from the top eyelet?
I have not got a manual just some spanners and a a willingness to take things apart  |
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Eric&Barb Samba Member

Joined: September 19, 2004 Posts: 26302 Location: Olympia Wash Rinse & Repeat
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Posted: Thu Aug 04, 2011 5:19 am Post subject: |
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Take two small pieces of wood and some type of clamp.
Have someone push down on the clutch pedal.
Find the point the clutch cable enters the metal tube behind the front beam.
Clamp the wood pieces onto the clutch cable so as to keep it from sliding backwards into the tube when pedal is let up on.
Then you can let up on the pedal and it should stay against the floor.
At front of the cable there should be a clip that you need to flip up off the cable and then slide the pin out of the cable to release it. _________________ In Stereo, Where Available! |
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Eric&Barb Samba Member

Joined: September 19, 2004 Posts: 26302 Location: Olympia Wash Rinse & Repeat
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Posted: Thu Aug 04, 2011 5:29 am Post subject: |
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Clip on pin on the front the cable. Worn out one on the left. Image from the gallery, thanks to Clara. _________________ In Stereo, Where Available! |
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demo four Samba Member
Joined: January 12, 2011 Posts: 46 Location: the garage
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Posted: Thu Aug 04, 2011 12:37 pm Post subject: |
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thanks for the help dude  |
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sub-hatchtim Samba Member
Joined: September 19, 2006 Posts: 2694 Location: Phoenix AZ
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Posted: Thu Aug 04, 2011 2:27 pm Post subject: |
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screw the trouble cut the cable if your going to replace it _________________ 58' pg/sg silo fridge westy
58 Dove blue singlecab
76 911S |
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demo four Samba Member
Joined: January 12, 2011 Posts: 46 Location: the garage
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Posted: Fri Aug 05, 2011 4:11 am Post subject: |
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| sub-hatchtim wrote: |
| screw the trouble cut the cable if your going to replace it |
I have ordered a new one but will try and take it off before cutting a perfectly good bit of kit  |
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demo four Samba Member
Joined: January 12, 2011 Posts: 46 Location: the garage
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Posted: Sun Aug 07, 2011 2:22 pm Post subject: |
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| Eric&Barb wrote: |
Take two small pieces of wood and some type of clamp.
Have someone push down on the clutch pedal.
Find the point the clutch cable enters the metal tube behind the front beam.
Clamp the wood pieces onto the clutch cable so as to keep it from sliding backwards into the tube when pedal is let up on.
Then you can let up on the pedal and it should stay against the floor.
At front of the cable there should be a clip that you need to flip up off the cable and then slide the pin out of the cable to release it. |
thanks for the help worked a treat dude |
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Eric&Barb Samba Member

Joined: September 19, 2004 Posts: 26302 Location: Olympia Wash Rinse & Repeat
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Posted: Sun Aug 07, 2011 3:53 pm Post subject: |
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Good to hear it worked.
Have you got the coupler between the front and rear shift rods loose yet?
That can be a bugger. Just do not break off the square bolt heads up in there. Lots of rust busting oil and more than likely applying every day for a few weeks to let it soak in.
Or can try the heat the coupler up good and hot and then soak with water to rapidly cool. Repeat as needed so doing that will break up the rust plating in there into a dust from the expansion and sudden shrinking of the parts from cooling. _________________ In Stereo, Where Available! |
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dawerks Samba Member

Joined: September 15, 2010 Posts: 2349
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Posted: Sun Aug 07, 2011 4:06 pm Post subject: |
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You should always 'struggle' to take it off properly the first time. That way you know how to put on the new part.
The second to 10th time you can cut it  _________________ "There is only one sin; disconnection from self." |
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bill may Samba Member

Joined: August 27, 2003 Posts: 14160 Location: san diego,ca
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demo four Samba Member
Joined: January 12, 2011 Posts: 46 Location: the garage
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Posted: Thu Aug 11, 2011 4:59 am Post subject: |
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| Eric&Barb wrote: |
Good to hear it worked.
Have you got the coupler between the front and rear shift rods loose yet?
That can be a bugger. Just do not break off the square bolt heads up in there. Lots of rust busting oil and more than likely applying every day for a few weeks to let it soak in.
Or can try the heat the coupler up good and hot and then soak with water to rapidly cool. Repeat as needed so doing that will break up the rust plating in there into a dust from the expansion and sudden shrinking of the parts from cooling. |
that came off fine, the square nut moved after so GT85 (its like WD40) and then a lot of jiggling it around. to remove from the front was tricky but i did it in about 15 mins of wiggling in the end
| bill may wrote: |
| uh oh i saw "treat","spanners", and "bit of kit"this guy is from Great Britain or other british empire. |
hi Bill you may recognise such lingo from SBS.net and other such ramberling posts on SSVC
| dawerks wrote: |
You should always 'struggle' to take it off properly the first time. That way you know how to put on the new part.
The second to 10th time you can cut it |
Wise words dude thanks, i will keep the new cable i bought for such an occasion |
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CheapBusForSale Samba Member

Joined: May 08, 2005 Posts: 552
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Posted: Fri Feb 08, 2019 9:16 am Post subject: Re: Removing Clutch cable - at the front of the bus |
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I'm about to change the cable on my 67 as well and wondering is it just the one nut on the inside of the chassis that holds the cable on or are there two nuts on the outside of the chassis I need to remove? _________________ Looking for Groovy Bumper Stickers? Check out my Ads! |
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Eric&Barb Samba Member

Joined: September 19, 2004 Posts: 26302 Location: Olympia Wash Rinse & Repeat
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Posted: Fri Feb 08, 2019 10:40 am Post subject: Re: Removing Clutch cable - at the front of the bus |
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| CheapBusForSale wrote: |
| I'm about to change the cable on my 67 as well and wondering is it just the one nut on the inside of the chassis that holds the cable on or are there two nuts on the outside of the chassis I need to remove? |
Would depend on which adjusting nuts you have UNDER the bus ( there is no inside/outside of the chassi with the bus). At this point you could have the early double locking nuts or the single wing nut in there. So whip out a flashlight and get up under there to look. _________________ In Stereo, Where Available! |
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Eric&Barb Samba Member

Joined: September 19, 2004 Posts: 26302 Location: Olympia Wash Rinse & Repeat
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Posted: Fri Feb 08, 2019 10:59 am Post subject: Re: Removing Clutch cable - at the front of the bus |
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Also keep in mind that different clutch cables have different size threads on them. So good to always check that the cable you get fits the nut/s you have now, before installing the cable. Added bonus is to make sure the nut/s fit due to every once in a while the threads on the clutch cable may not be a proper size as to fit any stock nuts, due to a worn out die was used to make the threads!!
Do use anti-seize on the cable threads to keep the nut/s from rusting to it!
Personally always carry on board a accelerator cable and a clutch cable on board. The latter with the adjusting nut/s already on the spare cable, just in case! _________________ In Stereo, Where Available! |
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