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Rust Problems in a 1971 Super Beetle
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cookrw
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PostPosted: Fri Jun 12, 2009 5:03 pm    Post subject: Rust Problems in a 1971 Super Beetle Reply with quote

I got this beetle for $1400 thinking it was a good first venture into the Volkswagen world, but maybe not. I thought there was just a little hole in the corner, but when i pulled on it, the whol panel came off. Is there any way I can weld a new floor into it? I am a pretty good welder, and I would be sad to just have to scrap my first beetle ever. This is what the back floor of my super beetle looks like:
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Left side:
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Right side:
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What came out:
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What the beetle looks like:
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UJSLOST
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PostPosted: Fri Jun 12, 2009 5:21 pm    Post subject: Reply with quote

DAAAAAMMMMMNNNNN! Thats pretty bad. Its fixable, I guess anything is fixable though with enough money, tools, and time. I bet the heater channels are shot all to hell also.
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cookrw
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PostPosted: Fri Jun 12, 2009 5:33 pm    Post subject: Reply with quote

I will truthfully say that I have no idea what a good heat channel is like, but they seem relatively sturdy all of the way up until the last four-six inches near the rear. I really don't have to much money as a sophomore in college, but can I weld some plate over the hole to keep the car from folding in half?
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66foot
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PostPosted: Fri Jun 12, 2009 7:25 pm    Post subject: Reply with quote

cookrw -

A little POR-15 and you will be just fine.

Take some pictures of the engine and in the trunk. You may have other areas that are of concern also.

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Last edited by 66foot on Fri Jun 12, 2009 7:27 pm; edited 1 time in total
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Glenn Premium Member
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PostPosted: Fri Jun 12, 2009 7:27 pm    Post subject: Reply with quote

Welcome to the wonderful world of VWs an rust.

UI hope you can weld.
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johnnypan
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PostPosted: Fri Jun 12, 2009 7:35 pm    Post subject: Reply with quote

just a little spot putty and the rest should buff out Laughing ....save those pics and build the car.... save another one from the crusher....
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zoti
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PostPosted: Fri Jun 12, 2009 7:47 pm    Post subject: Reply with quote

With the parcel shelve in this condition I would dig really dip into the car before even thinking about spending money.

Check the heater channels and the vert support rails under the heater channels. I suspect you will find more rust.
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airmech67
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PostPosted: Fri Jun 12, 2009 7:57 pm    Post subject: Reply with quote

Never seen one with the rear crossmembers completely gone before. Shocked
Looks like the rear ends of the heater channels have been filled with expanding foam too.
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zoti
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PostPosted: Fri Jun 12, 2009 9:09 pm    Post subject: Reply with quote

Why would you stuff the heater channels with foam?
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delliott101
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PostPosted: Fri Jun 12, 2009 10:13 pm    Post subject: Reply with quote

A recent issue of Hot VWs has a story of (I think) a '56 Bug that was sitting so long, a tree grew through it. It was salvaged and is now a show car.

Anything is salvageable
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volksie boy
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PostPosted: Fri Jun 12, 2009 10:26 pm    Post subject: Reply with quote

wow Shocked
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restosuper71
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PostPosted: Fri Jun 12, 2009 10:52 pm    Post subject: Reply with quote

Shocked but on the bright side its now real easy to get to the starter lol
to me 1500 for that bug with that much rust was a little to much money
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jamesdagg
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PostPosted: Sat Jun 13, 2009 1:42 am    Post subject: Reply with quote

I agree with digging deep for more rust. Looks like a parts car to me. I would not have paid more than $500 and only for parts.

Get another '71 or '72 Super that is more solid and put them together. If you do find another ask here about what to look for rust wise.

Taking the body off the pan is not easy for a casual welder. You need a garage for sure and much time and money. Also a pre '68 is more valuable and more worth restoring.

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swhitcomb
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PostPosted: Sat Jun 13, 2009 8:06 am    Post subject: Reply with quote

Whoever charged you 1400 for that should be shot. Looking at the expanding foam It's obvious they knew it was that rusted. If it were my car, find a piece of metal big enough to cover the whole, spray some rust inhibitor on the area, and pop rivet a patch there. Save up, and do it right. It's a long, hard, expensive process. I had a 71 super vert with the same rust. I tried to fix it myself and got in way over my head. I could fix it now, but that's 12 years and several thousand dollars worth of metal fabing equipment later.
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cookrw
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PostPosted: Sat Jun 13, 2009 9:52 am    Post subject: Reply with quote

swhitcomb wrote:
Whoever charged you 1400 for that should be shot. Looking at the expanding foam It's obvious they knew it was that rusted. If it were my car, find a piece of metal big enough to cover the whole, spray some rust inhibitor on the area, and pop rivet a patch there. Save up, and do it right. It's a long, hard, expensive process. I had a 71 super vert with the same rust. I tried to fix it myself and got in way over my head. I could fix it now, but that's 12 years and several thousand dollars worth of metal fabing equipment later.

That is pretty much my plan. I am going to grind away at it until I hit good metal. Then I was planning on going to the junkyard and grabbing a hood off a truck a bending/cutting it to fit, then MIG weld it on. Then paint both sides with Rustoleum. My only concern is that I don't know if that piece of metal is structural or not?
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swhitcomb
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PostPosted: Sat Jun 13, 2009 11:05 am    Post subject: Reply with quote

To an extent. However, your car should be fine without it. The rear firewall is still in place. I'm 100 percent sure there's more rust on that car. I would guess a lot more. Just take your time with it. I went head 1st into mine and had no idea what i was doing. Made the car pretty much unrestorable and still bought all the metal to do it. Like 1k in metal, and sold the car for 100 bucks.
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toolbox212121
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PostPosted: Sat Jun 13, 2009 4:00 pm    Post subject: Reply with quote

With rust like that you should check the headframe. Crawl under the front and look up.
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Glenn Premium Member
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PostPosted: Sat Jun 13, 2009 4:01 pm    Post subject: Reply with quote

I bet the foam around the rear window has rotted out the back of the car.
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cookrw
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PostPosted: Sat Jun 13, 2009 8:05 pm    Post subject: Reply with quote

toolbox212121 wrote:
With rust like that you should check the headframe. Crawl under the front and look up.

What is the headframe? This is my first vw, so is that just the undercarriage at the front part of the car? I am planning on using the sheet metal off the outside of an old fridge, which I hope will work. What are the brackets by the rear shocks? Should I spend some extra time reinforcing the new metal at that point?
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PostPosted: Sat Jun 13, 2009 10:39 pm    Post subject: Reply with quote

cookrw wrote:
toolbox212121 wrote:
With rust like that you should check the headframe. Crawl under the front and look up.

What is the headframe? This is my first vw, so is that just the undercarriage at the front part of the car? I am planning on using the sheet metal off the outside of an old fridge, which I hope will work. What are the brackets by the rear shocks? Should I spend some extra time reinforcing the new metal at that point?


Before you do anything get someone who really knows VWs to give you an opinion. Alternatively, you can take a lot of pictures of the car from all angles including underneath the car and we can give you an opinion.

It's not looking good for sure and the fridge idea is NOT the right way to do it. If the car is salvageable and you can do the work then buy correct replacement panels. They are cheap and will fit and look right.
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