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vugbug68 Samba Member

Joined: June 25, 2006 Posts: 2697 Location: sacramento
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Posted: Thu May 12, 2011 11:16 pm Post subject: full flow question |
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i'm doing a type 3 build for a friend of mine and was just wondering what size tap and plug to use between the two fittings (out to filter and into case)
similar to this
thanks! _________________ 71 Super - Backroad Thrasher
66 Corvair - Weekend Cruiser
90 4 Runner - Muddin |
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Notched Samba Member

Joined: January 19, 2003 Posts: 2365 Location: Pacific Northwest
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Posted: Thu May 12, 2011 11:58 pm Post subject: |
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I think it's a 1/4" NPT plug, you'll need two of them one for between the inlet and outlet, and then one for the end...
Here's mine:
Next time I have mine apart, I'm going to weld on some bungs like the case you posted above. _________________ Phillip Bradfield
Current stock: '57 Panel Bus, '63 Rat Notch, '64 Baja, '66 Variant, '67 Convertible Ghia, '68 Squareback, '69 Squareback, '69 Fastback
Southern Oregon VW Club -- http://www.sovw.org
Oregon VW Forum -- http://www.oregonvw.org |
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vugbug68 Samba Member

Joined: June 25, 2006 Posts: 2697 Location: sacramento
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Posted: Fri May 13, 2011 11:42 am Post subject: |
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wouldn't the outer one need to be bigger so you can fit the inner one in there? also on your case how has it held up? I was just going to drill an tap like your case _________________ 71 Super - Backroad Thrasher
66 Corvair - Weekend Cruiser
90 4 Runner - Muddin |
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Mike Fisher Samba Member

Joined: January 30, 2006 Posts: 18043 Location: Eugene, OR
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Posted: Fri May 13, 2011 12:02 pm Post subject: |
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Looks like a 1/2" fitting for a 1/2" oil line? _________________ https://imgur.com/user/FisherSquareback/posts
69 FI/AT square Daily Driver
66 sunroof,67,70,71,71,71AT,72,72AT,73 Parts
two 57 oval ragtops sold
'68 Karmann Ghia sold
Society is like stew. If you don't keep it stirred up you end up with a lot of scum on the top! - Russ_Wolfe/Edward Abbey |
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rosevillain Samba Member
Joined: December 28, 2005 Posts: 1338 Location: roseville, ca
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Posted: Fri May 13, 2011 1:22 pm Post subject: |
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I tapped mine 1/4" pipe for the inside plug, and 3/8" pipe for the outside plug. I also tapped 1/4" pipe for the galleys.
Try to get an aluminum plug for inside the case, as aluminum will expand and contract closer to the magnesium than brass or steel. |
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vugbug68 Samba Member

Joined: June 25, 2006 Posts: 2697 Location: sacramento
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Posted: Fri May 13, 2011 2:37 pm Post subject: |
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rosevillain wrote: |
I tapped mine 1/4" pipe for the inside plug, and 3/8" pipe for the outside plug. I also tapped 1/4" pipe for the galleys.
Try to get an aluminum plug for inside the case, as aluminum will expand and contract closer to the magnesium than brass or steel. |
awesome, thats what i was thinking. I have a few 1/4 aluminum plugs laying around for pluging oil pumps, should do the trick. thanks _________________ 71 Super - Backroad Thrasher
66 Corvair - Weekend Cruiser
90 4 Runner - Muddin |
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Foxy Samba Member
Joined: June 10, 2003 Posts: 379 Location: Birmingham , UK
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Posted: Sat May 14, 2011 12:26 am Post subject: |
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Notched wrote: |
I think it's a 1/4" NPT plug, you'll need two of them one for between the inlet and outlet, and then one for the end...
Here's mine:
Next time I have mine apart, I'm going to weld on some bungs like the case you posted above. |
Sorry if you've gone over this elsewhere, but how did you block off between the ports? |
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Aaron M265 Samba Member

Joined: March 31, 2008 Posts: 656 Location: Adelaide, South Australia
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Brent Samba Member

Joined: April 28, 2010 Posts: 1622 Location: San Tan Valley, AZ
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Posted: Sat May 14, 2011 9:10 am Post subject: |
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Notched wrote: |
I think it's a 1/4" NPT plug, you'll need two of them one for between the inlet and outlet, and then one for the end...
Here's mine:
Next time I have mine apart, I'm going to weld on some bungs like the case you posted above. |
Any issues tapping the case this way? Seems like using NPT fittings would put some stress on the case in that area. I'm going the pump cover route, but curious if it's worked out ok. Seems like welding the nuts on is the best option, but that might not be feasible on a used case. |
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Notched Samba Member

Joined: January 19, 2003 Posts: 2365 Location: Pacific Northwest
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Posted: Wed May 18, 2011 3:56 pm Post subject: |
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Foxy wrote: |
Notched wrote: |
I think it's a 1/4" NPT plug, you'll need two of them one for between the inlet and outlet, and then one for the end...
Here's mine:
Next time I have mine apart, I'm going to weld on some bungs like the case you posted above. |
Sorry if you've gone over this elsewhere, but how did you block off between the ports? |
There's a plug. You can actually see it. The galley was drilled, tapped, plugged and then redrilled, tapped and an outside plug put into place I believe. I don't have any good pics of this process since my engine builder did it when I wasn't there... _________________ Phillip Bradfield
Current stock: '57 Panel Bus, '63 Rat Notch, '64 Baja, '66 Variant, '67 Convertible Ghia, '68 Squareback, '69 Squareback, '69 Fastback
Southern Oregon VW Club -- http://www.sovw.org
Oregon VW Forum -- http://www.oregonvw.org |
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Notched Samba Member

Joined: January 19, 2003 Posts: 2365 Location: Pacific Northwest
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Posted: Wed May 18, 2011 3:57 pm Post subject: |
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Brent wrote: |
Notched wrote: |
I think it's a 1/4" NPT plug, you'll need two of them one for between the inlet and outlet, and then one for the end...
Here's mine:
Next time I have mine apart, I'm going to weld on some bungs like the case you posted above. |
Any issues tapping the case this way? Seems like using NPT fittings would put some stress on the case in that area. I'm going the pump cover route, but curious if it's worked out ok. Seems like welding the nuts on is the best option, but that might not be feasible on a used case. |
No issues so far. But, when I have my case apart again at some point, I will weld on two bungs like the first pic in this topic. _________________ Phillip Bradfield
Current stock: '57 Panel Bus, '63 Rat Notch, '64 Baja, '66 Variant, '67 Convertible Ghia, '68 Squareback, '69 Squareback, '69 Fastback
Southern Oregon VW Club -- http://www.sovw.org
Oregon VW Forum -- http://www.oregonvw.org |
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