Author |
Message |
The_Zodiac_11030 Samba Member
Joined: November 27, 2023 Posts: 27 Location: SW Washington/Portland
|
Posted: Wed Apr 17, 2024 6:31 pm Post subject: Help! Digifant wiring into Aircooled Vanagon?? |
|
|
I recently acquired an inline 4 swap that came out of another Vanagon with a digifant 2 ECU (1.8l head on ABA block) I cannot for the life of me get this thing to fire!!
Last edited by The_Zodiac_11030 on Sat Apr 20, 2024 5:34 am; edited 1 time in total |
|
Back to top |
|
 |
82westyrabbit Samba Member
Joined: March 02, 2015 Posts: 1012 Location: Ma
|
Posted: Wed Apr 17, 2024 11:04 pm Post subject: Re: Help! Tiico into Aircooled Vanagon Wiring?? |
|
|
We need more information to help you. Pictures are always helpful as well. A few of us have a lot of Tiico experience. John |
|
Back to top |
|
 |
ALIKA T3 Samba Member

Joined: July 30, 2009 Posts: 7147 Location: Honolulu,Hawaii and France
|
|
Back to top |
|
 |
The_Zodiac_11030 Samba Member
Joined: November 27, 2023 Posts: 27 Location: SW Washington/Portland
|
Posted: Thu Apr 18, 2024 4:29 am Post subject: Re: Help! Tiico into Aircooled Vanagon Wiring?? |
|
|
ALIKA T3 wrote: |
Spark, fuel, starter spinning?
What's going on precisely?
We don't have a crystal ball over here.... |
It is a 1980 westfali, that originally had a 2.0l aircooled engine. I have a TIICO swap mounted inside, starter is spinning. I just cannot figure out the coil, ECU, FP relay wiring from my van to the engine. |
|
Back to top |
|
 |
The_Zodiac_11030 Samba Member
Joined: November 27, 2023 Posts: 27 Location: SW Washington/Portland
|
Posted: Thu Apr 18, 2024 4:43 am Post subject: Re: Help! Tiico into Aircooled Vanagon Wiring?? |
|
|
82westyrabbit wrote: |
We need more information to help you. Pictures are always helpful as well. A few of us have a lot of Tiico experience. John |
I can’t seem to figure out what wiring from my van needs to go into the digifant 2 wiring. What goes where etc.. it’s a 1988 digifant 2 head in an ABA block. Have power to the starter. I’m struggling with wiring the ignition system, and fuel system. |
|
Back to top |
|
 |
crazyvwvanman Samba Member

Joined: January 28, 2008 Posts: 10361 Location: Orbiting San Diego
|
Posted: Thu Apr 18, 2024 8:03 am Post subject: Re: Help! Tiico into Aircooled Vanagon Wiring?? |
|
|
More photos please, some with broader field of view.
Then specific questions about specific items in the photos.
Mark |
|
Back to top |
|
 |
The_Zodiac_11030 Samba Member
Joined: November 27, 2023 Posts: 27 Location: SW Washington/Portland
|
Posted: Thu Apr 18, 2024 8:53 am Post subject: Re: Help! Tiico into Aircooled Vanagon Wiring?? |
|
|
crazyvwvanman wrote: |
More photos please, some with broader field of view.
Then specific questions about specific items in the photos.
Mark |
|
|
Back to top |
|
 |
The_Zodiac_11030 Samba Member
Joined: November 27, 2023 Posts: 27 Location: SW Washington/Portland
|
Posted: Thu Apr 18, 2024 8:55 am Post subject: Re: Help! Tiico into Aircooled Vanagon Wiring?? |
|
|
[
quote="crazyvwvanman"]More photos please, some with broader field of view.
Then specific questions about specific items in the photos.
Mark[/quote] |
|
Back to top |
|
 |
The_Zodiac_11030 Samba Member
Joined: November 27, 2023 Posts: 27 Location: SW Washington/Portland
|
Posted: Thu Apr 18, 2024 9:00 am Post subject: Re: Help! Tiico into Aircooled Vanagon Wiring?? |
|
|
crazyvwvanman wrote: |
More photos please, some with broader field of view.
Then specific questions about specific items in the photos.
Mark |
I simply don’t know how to wire it up…
|
|
Back to top |
|
 |
Californio Samba Member

Joined: May 17, 2007 Posts: 1357
|
Posted: Thu Apr 18, 2024 10:01 am Post subject: Re: Help! Tiico into Aircooled Vanagon Wiring?? |
|
|
Two suggestions.
Using the Bentley, figure out which of the original wires go to what, and connect those. The alternator charging wires and AC wires should be the same, for example. The coil wires too, I think. That leaves you fewer wires to guess at.
Also, Foreign Auto Supply sells entirely new wiring harnesses and upgraded ECU's for the Tiico. If your Motronic ECU is an A version, you'll want to upgrade that anyway. _________________ 1987 Syncro Westy/2.0L Tiico |
|
Back to top |
|
 |
Vanagon Nut Samba Member

Joined: February 08, 2008 Posts: 10494 Location: Sunshine Coast B.C.
|
Posted: Thu Apr 18, 2024 11:11 am Post subject: Re: Help! Tiico into Aircooled Vanagon Wiring?? |
|
|
Was the engine running in whatever vehicle it was in before you got it?
Turn ignition switch to ignition on position (i.e. dash lights on), measure voltage at the factory "15" positive wire that connects to coil. You should see ~ 12 volts.
From 'FAQ' here. You might find links to Tiico manuals:
https://www.thesamba.com/vw/forum/viewtopic.php?p=...ve#6236052
There is a Tiico group here:
https://groups.io/g/Tiico
Verify that cam-crank-distributor "timing" marks line up. If present, use TDC mark on flywheel not TDC mark on crank pulley.
Neil. _________________ 1981 Westy DIY 15º ABA
(VW Gas I4)
1988 Westy DIY 50º ABA
VE7TBN |
|
Back to top |
|
 |
danfromsyr Samba Member

Joined: March 01, 2004 Posts: 15340 Location: Syracuse, NY
|
Posted: Thu Apr 18, 2024 1:40 pm Post subject: Re: Help! Tiico into Aircooled Vanagon Wiring?? |
|
|
Here's a thread that has alot of the wiring details on it.
you really should neaten that wiring and connections up..
happiness is a trim wiring harness with good connections so you don't end up on the side of the road
https://www.thesamba.com/vw/forum/viewtopic.php?p=7187186
here's the Digifant-II (and Digifant-I) wiring color/pins
https://www.xjamiex.com/mk2resource/electrical/management/digifant2.html
all you need for an engine to run is
FUEL PRESURRE (normally the fuel relay is triggered on the Ground pin from the ECM signal wire)
Ignition +12v power. this is the van's black Key-IGN wire that goes to the coil. a wire from the ECM will also tap in to this wire.. often where it mates at the coil.
so +12v IGN goes to both the COIL & the ECM
Injectors ground via the ECM wire. the ECM uses the ground of the injectors to trigger them on.
the Injectors also need a +12V from the IGN circuit.. this should be fused.
DO NOT HOOK UP +12v to the ECM Injector wire as that's expecting to be grounding. you'll need a new ECM if you do.
that's it..
IGN+12v to the Coil/ECM/Injectors/Fuel pump/O2
-12v GND for the ECM/Sensors etc.
Quote: |
Digifant II Engine Controller:
Pin Function Color- USA Golf Color- CE1 Digifant Color- CE2 Digifant
1 Starter Power Black/Red Red Red/Green
2 Oxygen Sensor Green Green Green
3 Fuel Pump Brown/Green Red/Yellow Red/Yellow
4 Knock Sensor Violet/White Yellow Yellow
5 Knock Sensor Black/Red Black Black
6 Ground for sensors Gray/Yellow Brown/White Brown/White
7 Knock Sensor shield Braided Wire Braided Wire Braided Wire
8 Distributor Pin 3 (positive) Brown/Black Red/Black Red/Black
9 Intake Air Temperature Sensor Red/White Blue/White Blue/White
10 Coolant Temperature Sensor Blue/Yellow Brown/Green Brown/Green
11 Idle/WOT Switch Blue/White Red/Blue Red/Blue
12 Injector Power White/Black Red Brown/Yellow
13 Ground - Brown Brown
14 Power from Control Unit Relay Green/White Black/Yellow Black/Yellow
15 - - - -
16 A/C compressor signal Brown/Blue Green Green
17 Airflow Sensor Potentiometer Gray/Green Blue/Black Blue/Black
18 Distributor Pin 2 (hall sender) Green/White Green/White Green/White
19 Ground Brown Brown/Black Brown/Black
20 Malfunction Light/Switch Blue/Brown White/Red White/Red
21 Airflow Sensor Potentiometer White/Yellow Blue/Red Blue/Red
22 Idle Stabilizer Valve Brown/Red White Yellow
23 Idle Stabilizer Valve Green/Red Yellow White
24 - - - -
25 To Ignition Control Unit Green/Blue Green Green
Ignition Controller (Digifant II only):
Pin Function Color (US Golf) Color (CE1/CE2)
1 Coil Pin 1 Green/Blue Red/Black
2 Ground Brown Brown/White
3 - - -
4 Start/Run power Yellow Black
5 - - -
6 To Digifant ECU Green/Blue Green
7 - - - |
_________________
Abscate wrote: |
These are the reasons we have words like “wanker” |
|
|
Back to top |
|
 |
The_Zodiac_11030 Samba Member
Joined: November 27, 2023 Posts: 27 Location: SW Washington/Portland
|
Posted: Thu Apr 18, 2024 1:53 pm Post subject: Re: Help! Tiico into Aircooled Vanagon Wiring?? |
|
|
danfromsyr wrote: |
Here's a thread that has alot of the wiring details on it.
you really should neaten that wiring and connections up..
happiness is a trim wiring harness with good connections so you don't end up on the side of the road
https://www.thesamba.com/vw/forum/viewtopic.php?p=7187186
here's the Digifant-II (and Digifant-I) wiring color/pins
https://www.xjamiex.com/mk2resource/electrical/management/digifant2.html
all you need for an engine to run is
FUEL PRESURRE (normally the fuel relay is triggered on the Ground pin from the ECM signal wire)
Ignition +12v power. this is the van's black Key-IGN wire that goes to the coil. a wire from the ECM will also tap in to this wire.. often where it mates at the coil.
so +12v IGN goes to both the COIL & the ECM
Injectors ground via the ECM wire. the ECM uses the ground of the injectors to trigger them on.
the Injectors also need a +12V from the IGN circuit.. this should be fused.
DO NOT HOOK UP +12v to the ECM Injector wire as that's expecting to be grounding. you'll need a new ECM if you do.
that's it..
IGN+12v to the Coil/ECM/Injectors/Fuel pump/O2
-12v GND for the ECM/Sensors etc.
Quote: |
Digifant II Engine Controller:
Pin Function Color- USA Golf Color- CE1 Digifant Color- CE2 Digifant
1 Starter Power Black/Red Red Red/Green
2 Oxygen Sensor Green Green Green
3 Fuel Pump Brown/Green Red/Yellow Red/Yellow
4 Knock Sensor Violet/White Yellow Yellow
5 Knock Sensor Black/Red Black Black
6 Ground for sensors Gray/Yellow Brown/White Brown/White
7 Knock Sensor shield Braided Wire Braided Wire Braided Wire
8 Distributor Pin 3 (positive) Brown/Black Red/Black Red/Black
9 Intake Air Temperature Sensor Red/White Blue/White Blue/White
10 Coolant Temperature Sensor Blue/Yellow Brown/Green Brown/Green
11 Idle/WOT Switch Blue/White Red/Blue Red/Blue
12 Injector Power White/Black Red Brown/Yellow
13 Ground - Brown Brown
14 Power from Control Unit Relay Green/White Black/Yellow Black/Yellow
15 - - - -
16 A/C compressor signal Brown/Blue Green Green
17 Airflow Sensor Potentiometer Gray/Green Blue/Black Blue/Black
18 Distributor Pin 2 (hall sender) Green/White Green/White Green/White
19 Ground Brown Brown/Black Brown/Black
20 Malfunction Light/Switch Blue/Brown White/Red White/Red
21 Airflow Sensor Potentiometer White/Yellow Blue/Red Blue/Red
22 Idle Stabilizer Valve Brown/Red White Yellow
23 Idle Stabilizer Valve Green/Red Yellow White
24 - - - -
25 To Ignition Control Unit Green/Blue Green Green
Ignition Controller (Digifant II only):
Pin Function Color (US Golf) Color (CE1/CE2)
1 Coil Pin 1 Green/Blue Red/Black
2 Ground Brown Brown/White
3 - - -
4 Start/Run power Yellow Black
5 - - -
6 To Digifant ECU Green/Blue Green
7 - - - |
|
THANK YOU!!!!! |
|
Back to top |
|
 |
Californio Samba Member

Joined: May 17, 2007 Posts: 1357
|
Posted: Thu Apr 18, 2024 4:22 pm Post subject: Re: Help! Tiico into Aircooled Vanagon Wiring?? |
|
|
Yes but if it's really a Tiico it has a Motorola ECU (only made in South Africa), not a Digifant. _________________ 1987 Syncro Westy/2.0L Tiico |
|
Back to top |
|
 |
Vanagon Nut Samba Member

Joined: February 08, 2008 Posts: 10494 Location: Sunshine Coast B.C.
|
Posted: Thu Apr 18, 2024 5:44 pm Post subject: Re: Help! Tiico into Aircooled Vanagon Wiring?? |
|
|
The_Zodiac_11030 wrote: |
.... (1.8l head on ABA block with digifant 2)..... |
Can you post a picture of the ECU showing the ECU part numbers etc. to confirm that your engine uses Digifant?
That said, your pic shows an idle stabilization valve and the throttle body looks like a NON-motorized type. iirc, the Tiico uses a motorized throttle body.
Neil.
_________________ 1981 Westy DIY 15º ABA
(VW Gas I4)
1988 Westy DIY 50º ABA
VE7TBN |
|
Back to top |
|
 |
The_Zodiac_11030 Samba Member
Joined: November 27, 2023 Posts: 27 Location: SW Washington/Portland
|
Posted: Thu Apr 18, 2024 6:02 pm Post subject: Re: Help! Tiico into Aircooled Vanagon Wiring?? |
|
|
Vanagon Nut wrote: |
The_Zodiac_11030 wrote: |
.... (1.8l head on ABA block with digifant 2)..... |
Can you post a picture of the ECU showing the ECU part numbers etc. to confirm that your engine uses Digifant?
That said, your pic shows an idle stabilization valve and the throttle body looks like a NON-motorized type. iirc, the Tiico uses a motorized throttle body.
Neil.
|
I should’ve specified inline 4 swap. I purchased it from Canada, still can’t get it to fire. It has a 1.8 head out of a 88 golf with a 2.0 block.
|
|
Back to top |
|
 |
Vanagon Nut Samba Member

Joined: February 08, 2008 Posts: 10494 Location: Sunshine Coast B.C.
|
Posted: Thu Apr 18, 2024 7:02 pm Post subject: Re: Help! Tiico into Aircooled Vanagon Wiring?? |
|
|
Thanks for the pics.
Cooling system etc. aside, as referenced already, there's nothing special required to make a non stock engine engine fire and idle in an air cooled Vanagon.
Neil. _________________ 1981 Westy DIY 15º ABA
(VW Gas I4)
1988 Westy DIY 50º ABA
VE7TBN |
|
Back to top |
|
 |
ALIKA T3 Samba Member

Joined: July 30, 2009 Posts: 7147 Location: Honolulu,Hawaii and France
|
Posted: Thu Apr 18, 2024 10:21 pm Post subject: Re: Help! Tiico into Aircooled Vanagon Wiring?? |
|
|
Dang bro, this is a rats nest in there.
I would strip that crap and start fresh. You still have the connectors for the aircooled dual fuel pump relay, bunch of wires useless in there.
The wires for the instrument cluster to engines are easy to figure out.
Then you must have some kind of TiiCo harness already done, poorly or well done.
You just need to identify ground and power to that. Trace the wires to the fuel pump, the ECU will have a relay for the fuel pump.
You gotta skim all the left over wires from the aircooled.... _________________ Silicone Steering Boots and 930 Cv boots for sale in the classifieds.
Syncro transmission upgrade parts in the Classifieds.
Subaru EJ22+UN1 5 speed transmission
http://www.thesamba.com/vw/forum/viewtopic.php?t=416343
Syncro http://www.thesamba.com/vw/forum/viewtopic.php?t=4...num+gadget |
|
Back to top |
|
 |
82westyrabbit Samba Member
Joined: March 02, 2015 Posts: 1012 Location: Ma
|
Posted: Thu Apr 18, 2024 11:25 pm Post subject: Re: Help! Tiico into Aircooled Vanagon Wiring?? |
|
|
The fuel injection is definitely not Tiico. There is no point in looking for Tiico information. Neal is about as knowledgeable on ABA conversations as anyone. You definitely need the Bentley manuals for both the van and the fuel injection. There only about four wires the go from the van to the engine. Power to the coil. Alternator field wire. The oil pressure wire and the water temperature wire that is not in your van. The rest of the engine wiring needs to get custom made. From the pictures it looks like you are trying to reuse the engine harness from the air cooled engine. That probably won’t work. You need to start with the engine wiring harness from the car the engine came out of. If that’s not available to you there are ways around that. Good luck. We are here to help. John
Last edited by 82westyrabbit on Fri Apr 19, 2024 7:40 am; edited 1 time in total |
|
Back to top |
|
 |
Vanagon Nut Samba Member

Joined: February 08, 2008 Posts: 10494 Location: Sunshine Coast B.C.
|
Posted: Thu Apr 18, 2024 11:28 pm Post subject: Re: Help! Tiico into Aircooled Vanagon Wiring?? |
|
|
Vanagon Nut wrote: |
...there's nothing special required to make a non stock engine engine fire and idle in an air cooled Vanagon. |
In other words, in terms of mating a non stock engine management system like Digifant II to the Vanagon, there's nothing unique or special about the Vanagon "side" wiring on the air cooled Vanagon.
From an engine conversion view point, I see the van as a type of "engine stand" that provides fuel and electricity for the non stock engine management system.
Suggestion: change the subject of this thread to show "Digifant" and not "Tiico"?
Neil. _________________ 1981 Westy DIY 15º ABA
(VW Gas I4)
1988 Westy DIY 50º ABA
VE7TBN |
|
Back to top |
|
 |
|