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zerotofifty Samba Member
Joined: December 27, 2003 Posts: 3756
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Posted: Wed Jun 25, 2025 9:30 pm Post subject: Exploding Air Compressor, Is Yours Safe? |
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https://m.youtube.com/watch?v=Yg0r28k9IoY
Air compressor tanks collect water inside, this leads to corrosion, and that can cause the tank to fail under pressure. See video, one fatality
Is your tank safe? Inspect it, by looking inside for rust, if in doubt, replace. These are killers.
Pressure vessels with large volumes, can be extremely dangerous, they pack a lot of energy.
Stay Alive!!!! _________________ Sorry About That Chief.
Give Peace a Chance.
Words to live by. |
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wagen19 Samba Member
Joined: November 16, 2007 Posts: 669 Location: germany
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Posted: Wed Jun 25, 2025 11:30 pm Post subject: Re: Exploding Air Compressor, Is Yours Safe? |
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zerotofifty wrote: |
https://m.youtube.com/watch?v=Yg0r28k9IoY
Air compressor tanks collect water inside, this leads to corrosion, and that can cause the tank to fail under pressure. See video, one fatality
Is your tank safe? Inspect it, by looking inside for rust, if in doubt, replace. These are killers.
Pressure vessels with large volumes, can be extremely dangerous, they pack a lot of energy.
Stay Alive!!!! |
Germany, first "Dampfkessel-Revisions-Verein"later called "TUEV" (TÜV) since 1866
https://de.wikipedia.org/wiki/T%C3%9CV |
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Who.Me? Samba Member

Joined: July 14, 2014 Posts: 2529 Location: UK (South)
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Posted: Thu Jun 26, 2025 2:59 am Post subject: Re: Exploding Air Compressor, Is Yours Safe? |
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I only use mine a few times each year, so I store it with the drain plug open. _________________ Andy
Looking for info on my truck's history. Are you from Campbell California or nearby. Do you recognise it? ... http://www.thesamba.com/vw/forum/viewtopic.php?t=636786 |
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Cusser Samba Member

Joined: October 02, 2006 Posts: 33068 Location: Hot Arizona
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Posted: Thu Jun 26, 2025 7:48 am Post subject: Re: Exploding Air Compressor, Is Yours Safe? |
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zerotofifty wrote: |
Air compressor tanks collect water inside |
I'm in Arizona. What is this "water" stuff ? _________________ 1970 VW (owned since 1972) and 1971 VW Convertible (owned since 1976), second owner of each. The '71 now has the 1835 engine, swapped from the '70. Second owner of each. 1988 Mazda B2200 truck, 1998 Frontier, 2014 Yukon, 2004 Frontier King Cab. All manual transmission except for the Yukon. http://www.thesamba.com/vw/forum/album_page.php?pic_id=335294 http://www.thesamba.com/vw/forum/album_page.php?pic_id=335297 |
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KTPhil  Samba Member

Joined: April 06, 2006 Posts: 35901 Location: Conejo Valley, CA
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Posted: Thu Jun 26, 2025 8:14 am Post subject: Re: Exploding Air Compressor, Is Yours Safe? |
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Cusser wrote: |
zerotofifty wrote: |
Air compressor tanks collect water inside |
I'm in Arizona. What is this "water" stuff ? |
It's what ignorant people use to cool their car engines. _________________ Current Fleet:
- '71 Fastback
- '69 Westfalia
Retired:
- '67 Beetle
- '65 Beetle (x2)
- '65 Bus
- '71 Squareback |
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EverettB  Administrator

Joined: April 11, 2000 Posts: 71512 Location: Phoenix 602
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Posted: Thu Jun 26, 2025 10:52 am Post subject: Re: Exploding Air Compressor, Is Yours Safe? |
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Cusser wrote: |
zerotofifty wrote: |
Air compressor tanks collect water inside |
I'm in Arizona. What is this "water" stuff ? |
You're joking but my tank absolutely blows out some moisture in AZ
I open the drain valve after every use and have felt it. _________________ How to Post Photos
Everett Barnes - [email protected] | My wanted ads
"Water is the only drink for a wise man" | "Communication prevents complaints"
Stop dead photo links! Post your photos to The Samba Gallery! |
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NJ John Samba Member

Joined: September 21, 2007 Posts: 2880 Location: HdG, MD & NJ
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Posted: Thu Jun 26, 2025 12:57 pm Post subject: Re: Exploding Air Compressor, Is Yours Safe? |
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My compressor collects dust. I use a lot of cordless stuff. But, there’s probably water in it, I’ll have to check it out. _________________ 1973 standard, yellow, lowered, 3” narrowed front, 1600 blo-thru turbo w/single dell 15.4@86, so far
11.41 et buggy. Long gone
Let’s go O’s! Let’s go O’s!
https://www.youtube.com/@AirSpooledGarage |
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viiking Samba Member

Joined: May 10, 2013 Posts: 3154 Location: Sydney Australia
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Posted: Thu Jun 26, 2025 5:18 pm Post subject: Re: Exploding Air Compressor, Is Yours Safe? |
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The other important thing is that you check the pressure relief valve (PRV)is operational. That's not easy to do however to get an absolute lifting pressure unless you get it tested by someone. Replacement should occur if there is any damage or doubt to its integrity. The outlet of the valve should be clear of any sort of restriction and under NO circumstances should a pipe be fitted as an extension from the PRV say to an outside area. To do so will increase the potential for the valve not to be able to safely reduce the pressure quickly enough.
The PRV is set at a pressure higher than the electronic pressure cutoff of the compressor and at a pressure lower than the safe operating pressure of the receiver.
Normally the bursting pressure of the air receiver is much higher than the PRV setting but over time with the INEVITABLE rusting inside the receiver the air receiver becomes thinner and weaker. If you are fortunate a thinned area will break through as a pinhole and you'll see and hear the leak. This must not be ignored. At this stage the receiver should be scrapped. Many won't.
Now again, the CORRECT manufacturing standard for any cylindrical pressure vessel is that the rounded end section is designed to blow off before the cylindrical section is deformed. So the ends of the receiver should always be pointed away from any critical area or you. Preferably the air receiver should be outside of the workspace if possible.
I won't and shouldn't speculate the causes of this incident but I have experience in Risk Assessment of large pressure vessels in flammable service.
One of the considerations we all need to consider in our own garages is that we are very careful where the air is coming for the compressor. If for instance we are in an enclosed garage spraying paint and the compressor is sucking in those same vapours and compressing them, then science will tell you that a static charge can and will be lurking. It only needs an unfortunate combination of events to cause an explosion. You don't need much fuel to do so.
In Risk Assessment and Investigation this sort of phrase is oft quoted:
"The impact/intensity of an incident is inversely proportional to the probability of the incident happening". That is, the most unlikely incidents will have the greatest impact. _________________ 1968 1500 RHD Lotus White Beetle since birth. In the hospital for major surgery
1966 Lancia Flavia Pininfarina Coupe - in the waiting room
Discharged: 1983 Vanagon, 1974 1800 Microbus,1968 Low Light,1968 Type 3 |
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