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New disc brake kit, adjusted and still loose??
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BlueBaja77
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Joined: February 29, 2020
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PostPosted: Sun Nov 21, 2021 9:48 pm    Post subject: New disc brake kit, adjusted and still loose?? Reply with quote

All,

New Type 1 kit on a 1977, new bearings too.

Installed and adjusted per VW repair manual.

When you grab the top of the rotor and pull & push, you can feel
slop in it.

What did I do wrong?

Thanks, BC
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beetlenut
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PostPosted: Mon Nov 22, 2021 8:19 am    Post subject: Re: New disc brake kit, adjusted and still loose?? Reply with quote

Front or back? If front, the locking nut that holds the bearings onto the spindle is not tight enough. Often times when using new bearings, you have to go back and retighten that nut after the bearings seat themselves.
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Lingwendil
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PostPosted: Mon Nov 22, 2021 8:57 am    Post subject: Re: New disc brake kit, adjusted and still loose?? Reply with quote

My vote is bearings.

How did you install the bearings? the proper way is to support them well and then press the outer race into the rotor.
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BlueBaja77
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PostPosted: Mon Nov 22, 2021 2:41 pm    Post subject: Re: New disc brake kit, adjusted and still loose?? Reply with quote

Front.

I did seat the bearings several times until it would not turn. I will
try it a couple of more times.

I did install the races into the rotor supporting the rotor and using a pin punch
and ball peen hammer. Same way that I have done it for 40 years.

Being a 1977, catalogs only show one part number for inner and outer.

It is a ball joint front end, but I am going to look at the 1966-1968
part numbers too.

Thanks, BC
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BlueBaja77
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PostPosted: Mon Nov 22, 2021 8:12 pm    Post subject: Re: New disc brake kit, adjusted and still loose?? Reply with quote

Solved it!!
It was the seals.
They were boxed wrong. Come to find out they
were the 1966 to 1968 thick rubber seals.
It would not allow the bearing to fully seat on the spindle.
I'll round up a pair of the National style seals tomorrow.
Best, BC
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miller0358
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PostPosted: Tue Nov 23, 2021 6:06 pm    Post subject: Re: New disc brake kit, adjusted and still loose?? Reply with quote

nice fix
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68IHscout
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PostPosted: Thu Nov 25, 2021 9:43 am    Post subject: Re: New disc brake kit, adjusted and still loose?? Reply with quote

BlueBaja77 wrote:
Solved it!!
It was the seals.
They were boxed wrong. Come to find out they
were the 1966 to 1968 thick rubber seals.
It would not allow the bearing to fully seat on the spindle.
I'll round up a pair of the National style seals tomorrow.
Best, BC
topline has the right seals for the conversion.
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