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rickybaker Samba Member
Joined: May 03, 2010 Posts: 5
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Posted: Sat Feb 19, 2011 12:10 pm Post subject: Fuel Expansion Tank |
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Last fall I repaired a leaky gas tank, in doing so I broke something else! Go figure! When I was taking apart the expansion tank in the passenger side wheel well I broke the connection off the top of the small expansion tank. I've look for a replacement part at salvage yards with no luck.
Can I simply remove the expansion tank on the passenger side? There is another tank on the drivers side. If I understand it, the tanks collect the gas fumes and puts it back in the gas tank.
Its for an 81 Vanagon.
Thanks! |
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Timwhy Samba Member

Joined: January 01, 2009 Posts: 4090 Location: Maine
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ZimZam Samba Member

Joined: July 21, 2005 Posts: 562 Location: Talkeetna, AK
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Posted: Sat Feb 19, 2011 12:22 pm Post subject: |
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Disregard. I was referring to the nipple at the bottom.  _________________ '85 Cabriolet (Margo)
'87 Westy (Heidi)
'75 Porsche 911S Targa
"Nobody trusts anyone, or why did they put tilt on a pinball machine.”
- Steve McQueen
"It's just metal, when rusted and dented , anything you will do will be better. Stop being afraid. What they (VW) did many year ago is not better then what you will do now." -Ben
Last edited by ZimZam on Sat Feb 19, 2011 1:26 pm; edited 1 time in total |
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Ahwahnee Samba Member

Joined: June 05, 2010 Posts: 10203 Location: Mt Lemmon, AZ
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Posted: Sat Feb 19, 2011 1:03 pm Post subject: |
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I have NOT tried this yet but was told by a usually reliable source that many plastic tanks can be welded using a soldering iron and narrow strips of plastic cut from a milk bottle.
I will try it whenever the need arises -- anyone else heard of this? |
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vanis13 Samba Member

Joined: August 15, 2010 Posts: 4360 Location: ABQ NM USA.... Except when not
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Posted: Sat Feb 19, 2011 1:08 pm Post subject: |
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necessity (and lack of funds) is the mother of.....
http://www.youtube.com/watch?v=NuA6d49Z7Rc
hot air is the typical way to weld plastic. there are several guns. even Harbor Freight now sells plastic welding tools. _________________ 83.5 Westy with Subaru 2.5, 4 spd manual, center seat, COLD A/C on 134a!, Winter camp heated with an Espar B4 gasoline furnace
www.SuperVanagon.com - some stuff I make |
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ZimZam Samba Member

Joined: July 21, 2005 Posts: 562 Location: Talkeetna, AK
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Posted: Sat Feb 19, 2011 1:13 pm Post subject: |
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 _________________ '85 Cabriolet (Margo)
'87 Westy (Heidi)
'75 Porsche 911S Targa
"Nobody trusts anyone, or why did they put tilt on a pinball machine.”
- Steve McQueen
"It's just metal, when rusted and dented , anything you will do will be better. Stop being afraid. What they (VW) did many year ago is not better then what you will do now." -Ben
Last edited by ZimZam on Sat Feb 19, 2011 1:27 pm; edited 1 time in total |
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vanis13 Samba Member

Joined: August 15, 2010 Posts: 4360 Location: ABQ NM USA.... Except when not
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Posted: Sat Feb 19, 2011 1:16 pm Post subject: |
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ZimZam wrote: |
Isn't that a somewhat dangerous method of repair? |
1 - I think you would want to take any fuel out first.
2 - I like the idea of fixing it with the orig plastic as opposed to some rubber bushing that ma or may not be gas tolerant. _________________ 83.5 Westy with Subaru 2.5, 4 spd manual, center seat, COLD A/C on 134a!, Winter camp heated with an Espar B4 gasoline furnace
www.SuperVanagon.com - some stuff I make |
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fixedgear Samba Member

Joined: November 09, 2006 Posts: 300 Location: Clear Lake, Manitoba, Canada
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Posted: Sat Feb 19, 2011 1:18 pm Post subject: |
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rickybaker-I broke off a nipple on the pass. side and got a replacement tank in short order from TKay.
You are looking for the piece from the top. I will check to see if I can find the tank, and if I can will send the top piece to you for shipping cost only.
I may have left it outside though, and there is a huge am't of snow here still. Maybe not to sure if it is wise to build up your hopes without checking, but will check today and tomorrow if you are interested.
Barnaby _________________ 1986 Wolfsburg Weekender |
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Vanagon Nut Samba Member

Joined: February 08, 2008 Posts: 10494 Location: Sunshine Coast B.C.
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Posted: Sat Feb 19, 2011 1:19 pm Post subject: Re: Fuel Expansion Tank |
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rickybaker wrote: |
When I was taking apart the expansion tank in the passenger side wheel well I broke the connection off the top of the small expansion tank. I've look for a replacement part at salvage yards with no luck.
Its for an 81 Vanagon.
Thanks! |
This part?
http://www.van-cafe.com/home/van/page_1014_293/roll_over_float_valve.html
Pricey! (IMO )
Neil. _________________ 1981 Westy DIY 15º ABA
(VW Gas I4)
1988 Westy DIY 50º ABA
VE7TBN |
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erdonline Samba Member
Joined: September 26, 2004 Posts: 944 Location: CT
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Posted: Sat Feb 19, 2011 1:31 pm Post subject: Re: Fuel Expansion Tank |
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rickybaker wrote: |
Can I simply remove the expansion tank on the passenger side? There is another tank on the drivers side. If I understand it, the tanks collect the gas fumes and puts it back in the gas tank.
Its for an 81 Vanagon.
Thanks! |
I know a Vanagon owner who has removed both tanks and plugged the lines going from them to the fuel tank. They say they have driven like this for thousands of miles with no noticeable effects. I can't recommend it myself, but they don't seem to have had any troubles.
Ed _________________ '85 Vanagon Westfalia
'84 Vanagon 7-passenger
'98 Mexican air-cooled Beetle |
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fixedgear Samba Member

Joined: November 09, 2006 Posts: 300 Location: Clear Lake, Manitoba, Canada
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Posted: Sat Feb 19, 2011 1:42 pm Post subject: |
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Not good news-Found the tank outside under a foot of snow. No top connector. Looked in all junk boxes-found connecter, but nipple extension has broken off to the base round part. I think I must have yanked it out in anger after having broken the other nipple by not sliting the hose lengthwise.
The body is in good shape, the washer as well. But it probably is in the same condition overall as yours is. Sorry about that.
Barnaby _________________ 1986 Wolfsburg Weekender |
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Timwhy Samba Member

Joined: January 01, 2009 Posts: 4090 Location: Maine
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Posted: Sat Feb 19, 2011 1:49 pm Post subject: Re: Fuel Expansion Tank |
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erdonline wrote: |
rickybaker wrote: |
Can I simply remove the expansion tank on the passenger side? There is another tank on the drivers side. If I understand it, the tanks collect the gas fumes and puts it back in the gas tank.
Its for an 81 Vanagon.
Thanks! |
I know a Vanagon owner who has removed both tanks and plugged the lines going from them to the fuel tank. They say they have driven like this for thousands of miles with no noticeable effects. I can't recommend it myself, but they don't seem to have had any troubles.
Ed |
Wasn't there a thread about a gas tank that had collasped from a vacuum created by a
kinked line to one of the ET's not to long ago? There must be a reason why we all
keep them, well most all do. _________________ '15 Audi A3 Quattro
'09 VW Tiguan (dead)
'87 VW Westy
'91 Tin Top
'90 Cabby
What the Westy wants the Westy GETS
http://www.thesamba.com/vw/forum/album_search.php?search_author=Timwhy&show_results=summary
http://www.youtube.com/user/TIMWHY2?feature=mhee |
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pioneer1 Samba Member
Joined: February 11, 2008 Posts: 2074 Location: Ontario Canada
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Posted: Sat Feb 19, 2011 1:54 pm Post subject: gas overflow |
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Check theSamba classifieds . PM Sleepy'Joe in Kelseyville- he has everything _________________ "Always waiting for tomorrow ruined everything"
'85 Porsche 911 Targa
'76 Westfalia project
Last edited by pioneer1 on Tue Feb 22, 2011 5:41 am; edited 1 time in total |
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BC Westie Samba Member
Joined: September 05, 2007 Posts: 331 Location: British Columbia
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Posted: Mon Feb 21, 2011 10:59 pm Post subject: |
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I have a spare set of expansion tanks if needed. Just PM me. _________________ 1980 Vanagon Cali Import 86,000Miles
1981 Vanagon (Auto) 219,000kms
1981 Westfalia (Auto) Cali Import 169,000Miles
1981 Westfalia 300,000kms
1982 Westfalia Cali Import 193,000Miles
1982 Westfalia (Auto) 205,000Kms
1984 Vanagon 306,000kms
1987 Vanagon GL 300,000Kms |
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