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electricmonk Samba Member

Joined: August 25, 2005 Posts: 538 Location: South Australia
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Posted: Mon Sep 07, 2009 12:30 am Post subject: Late inner front fender rust |
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Hi guys, I have a 72 square. The rust I am concerned with is the reinforcing boxes in the top corners of the inner fenders. Mine are cactus so I either have to make up new ones or leave them out completely. I have heard from at least one person that has removed them and suffered no adverse effects. Has anyone else run for a long period without the reinforcing boxes? If I can get rid of them it will make the rebuild go a lot quicker.
Will post photos when I get home tonight to show what I mean.
On the happier side there’s a whole lot of front end parts on the way from ISP _________________ In his house at R'lyeh dead Cthulhu waits dreaming |
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Russ Wolfe Samba Member

Joined: October 08, 2004 Posts: 25187 Location: Central Iowa
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Posted: Mon Sep 07, 2009 8:54 am Post subject: |
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You can run without those re-enforcing channels, but if you get in a front end collision, you have lost all the crash resistance of the front end.
Those are the main structural members of the "controlled collapse" front end. _________________ Society is like stew. If you don't keep it stirred up, you end up with a lot of scum on the top!--Edward Abbey
Gary: OK. Ima poop.
Last edited by Russ Wolfe on Mon Sep 07, 2009 9:32 am; edited 1 time in total |
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rovingmind Samba Member
Joined: August 27, 2009 Posts: 71 Location: Toledo Oh
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Posted: Mon Sep 07, 2009 9:14 am Post subject: |
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Russ Wolfe wrote: |
You can run without those re-enforcing channels, but if you get in a front end collision, you have lost all the crash resistance of the front end.
Those are the main structural members of the "controlled collapse" front end. |
Good to know. I plan on patching steel plate over mine. |
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jmarkha1 Samba Member
Joined: March 18, 2007 Posts: 89
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Posted: Mon Sep 07, 2009 11:10 am Post subject: |
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I removed those water catchers too. Early cars do not have them. I have not heard of the effect removal has on overall safety and designed crumple zone so interested in the thread. I really do not want to have to graft new ones on but certainly limited use if they are rusty... |
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Russ Wolfe Samba Member

Joined: October 08, 2004 Posts: 25187 Location: Central Iowa
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Posted: Mon Sep 07, 2009 11:15 am Post subject: |
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Yes, they were water catchers, but not if you maintained them and kept the drains and vento holes clean.
Problem was, that when the car was new, people got their cars coated with the tar type undercoating, and the drain hole got covered with undercoat and plugged.
But, there were vent holes also on the top, and those let road splash in, and it had no way to get out.
Also, most people do not wash under their fenders properly.
When I go to the pressure car wash, I spend more time doing the inner wheel wells than the outside of the car. _________________ Society is like stew. If you don't keep it stirred up, you end up with a lot of scum on the top!--Edward Abbey
Gary: OK. Ima poop. |
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electricmonk Samba Member

Joined: August 25, 2005 Posts: 538 Location: South Australia
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Posted: Mon Sep 07, 2009 3:40 pm Post subject: |
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Thanks Russ, I kind of knew that VW had a reason for putting them in. It appears that mine were sealed with tar just as you said. I tried cleaning them out when I got the car but they were already falling apart. They were absolutely chocka full of dirt. The extent of the damage was not evident till I took the guards and front end off to rebuild. Now the car has to be back on the road ASAP so I may have to do a quick fix for now and replace when I get it painted. Anyone have both left and right sides they would part with? lol
Here are the pics:
_________________ In his house at R'lyeh dead Cthulhu waits dreaming |
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Mike Fisher Samba Member

Joined: January 30, 2006 Posts: 18047 Location: Eugene, OR
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Posted: Mon Sep 07, 2009 4:15 pm Post subject: |
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Both sides on my 72 square parts car look good! Anything else you want/need off of it while we're shipping? PM me. _________________ https://imgur.com/user/FisherSquareback/posts
69 FI/AT square Daily Driver
66 sunroof,67,70,71,71,71AT,72,72AT,73 Parts
two 57 oval ragtops sold
'68 Karmann Ghia sold
Society is like stew. If you don't keep it stirred up you end up with a lot of scum on the top! - Russ_Wolfe/Edward Abbey |
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electricmonk Samba Member

Joined: August 25, 2005 Posts: 538 Location: South Australia
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Posted: Mon Sep 07, 2009 4:46 pm Post subject: |
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PM sent Mike. Thanks for the offer _________________ In his house at R'lyeh dead Cthulhu waits dreaming |
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KTPhil  Samba Member

Joined: April 06, 2006 Posts: 36025 Location: Conejo Valley, CA
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Posted: Wed May 07, 2014 12:52 pm Post subject: |
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Just a follow up about Type 3 crumple zones. This pic is from a current ad parting out the car. But I was impressed that with all the crush up front, the door jamb appears normal. That heavy axle, greater overhang, collapsible column, 3-point belts, and those crumple zone reinforcements did their job!
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eyetzr  Samba Member

Joined: October 09, 2013 Posts: 1470 Location: Toronto, Ontario. Canada
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Posted: Wed May 07, 2014 1:01 pm Post subject: |
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I feel safer in my square now. Man that is hit hard |
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Multi69s Samba Member

Joined: January 24, 2006 Posts: 5560 Location: Lefty, CA
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vlad01 Samba Member

Joined: October 27, 2010 Posts: 3069 Location: Australia
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Posted: Thu May 08, 2014 1:59 am Post subject: |
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KTPhil wrote: |
Just a follow up about Type 3 crumple zones. This pic is from a current ad parting out the car. But I was impressed that with all the crush up front, the door jamb appears normal. That heavy axle, greater overhang, collapsible column, 3-point belts, and those crumple zone reinforcements did their job!
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wow! I'm impressed!
the main cabin looks very well reinforced.
I mentioned the job of those "dirt catchers" before and advised to keep them there, or fix them if needed rather than removing them.
Good to see the results for real and that just reassures to keep them in there. _________________ The best of VW engine development!
https://www.youtube.com/watch?v=BROWqjuTM0g
71 Aussie notchback, the money pit
92 VP vacationer, old faithful never die
95 VR executive, Restored beyond factory
92 VP S Pack, bought it new old |
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