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Laminate Repair...tutorial w photos FAQ
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grandpa pete
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PostPosted: Thu Feb 09, 2012 11:36 am    Post subject: Laminate Repair...tutorial w photos FAQ Reply with quote

A brief guide to repairing damaged cabinets or parts

A brief guide to repairing damaged cabinets or parts:

#1 I purchased a mid 70's cabinet for my 69 bus.
Image may have been reduced in size. Click image to view fullscreen.


#2The laminate was broken off the drawer.
Image may have been reduced in size. Click image to view fullscreen.


#3 Remove old laminate with a belt sander
Image may have been reduced in size. Click image to view fullscreen.


#4 Materials - cleaned drawer, recycled laminate (thank you samba member Tom S. of Stanford CA), contact cement & disposable brush.
Image may have been reduced in size. Click image to view fullscreen.


#5 Contact cement evenly spread over BOTH surfaces....let dry 20 minutes.
Image may have been reduced in size. Click image to view fullscreen.


#6 Laminate glued to drawer front (some excess trimmed with laminate tool. Not necessary)
Image may have been reduced in size. Click image to view fullscreen.


#7 Trim with router or roto zip tool. Note: lightly sand routered edges, they can cut you.
Image may have been reduced in size. Click image to view fullscreen.


#8Same day, same drawer. 1 1/2 hours start to finish.
Image may have been reduced in size. Click image to view fullscreen.

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Last edited by grandpa pete on Thu Feb 09, 2012 7:00 pm; edited 2 times in total
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Westfabulous
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PostPosted: Thu Feb 09, 2012 12:27 pm    Post subject: Reply with quote

I love tutorials; thanks for sharing yours.
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Blue Bear
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PostPosted: Thu Feb 09, 2012 2:45 pm    Post subject: Reply with quote

Where did you get your laminate?

I've been trying so hard to find a place that has that Laminate so that I can redo mine.
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VDubTech
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PostPosted: Thu Feb 09, 2012 3:03 pm    Post subject: Reply with quote

It's obviously a chunk of original laminate someone sent him.
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borninabus wrote:
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One photo = good for reference.
10 photos = douchebaggery
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Blue Bear
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PostPosted: Thu Feb 09, 2012 3:12 pm    Post subject: Reply with quote

VDubTech wrote:
It's obviously a chunk of original laminate someone sent him.

Wasn't that obvious to me. Thanks for the heads up though.
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VDubTech
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PostPosted: Thu Feb 09, 2012 3:48 pm    Post subject: Reply with quote

Blue Bear wrote:
VDubTech wrote:
It's obviously a chunk of original laminate someone sent him.

Wasn't that obvious to me. Thanks for the heads up though.


He said it was reccled laminate, thanks the samba member he got it from and in the photo it shows a piece of laminate with jagged edges. How many more clues do you need?
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First Trip in the RustyBus:
http://www.thesamba.com/vw/forum/viewtopic.php?t=279077&highlight=
borninabus wrote:
a measurement of your rod would be extremely useful.

notchboy wrote:
my dad wasnt a belittling cock when he tought me how to wrench on cars.

EverettB wrote:
One photo = good for reference.
10 photos = douchebaggery
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odecom5
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PostPosted: Thu Feb 09, 2012 4:10 pm    Post subject: Re: Laminate Repair...tutorial w photos Reply with quote

Thanks for the tutorial gramps!

Last edited by odecom5 on Thu Feb 09, 2012 5:05 pm; edited 1 time in total
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bignick
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PostPosted: Thu Feb 09, 2012 4:30 pm    Post subject: Re: Laminate Repair...tutorial w photos Reply with quote

What page is this on in the Bentley manual?
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Blue Bear
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PostPosted: Thu Feb 09, 2012 5:06 pm    Post subject: Reply with quote

I guess i'm not as observant as most. Sorry for asking.
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Sage79
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PostPosted: Thu Feb 09, 2012 5:12 pm    Post subject: Reply with quote

Alternatively, in a case like this you can clean up the break line so it's nice and straight along the grain line and then splice in a piece just over the damaged area. The damaged laminate can be removed with some heat (heat gun) and putty knife. This uses up far less valuble OG laminate (and keeps the grain oriented the right way). You do have to live with a joint line but if you pick a good match section of laminate it can be made almost invisible. I even found a usable piece of laminate on the back of one of my cabinets that I stripped of and used as repair.
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PostPosted: Thu Feb 09, 2012 5:21 pm    Post subject: Reply with quote

Nice job! looks good.
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PostPosted: Thu Feb 09, 2012 5:27 pm    Post subject: Reply with quote

bignick wrote:
Btw, what page is this on in the Bentley manual?

Section 2719, page 942 in volume 17. You don't have the full library set? I don't either. It would cost more than my bus did.

If you couldn't understand it in Pete's posts it would be a lot harder to know what's going on in a real manual. Rolling Eyes

BTW, thanks Pete.
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grandpa pete
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PostPosted: Thu Feb 09, 2012 6:01 pm    Post subject: Reply with quote

blue bear ..never apologise for asking a question...the stupid question is the one not asked......I got my laminate by repeatedly asking at the end of posts for what i needed:need 5x10 inch peice of laminate for repair: eventually i got what i needed and the color matches pretty well Cool
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PostPosted: Thu Feb 09, 2012 6:23 pm    Post subject: Reply with quote

looking good. great tutorial...
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PostPosted: Thu Feb 09, 2012 6:47 pm    Post subject: Reply with quote

Moderator note:
I made this thread cleaner and put all the info and photos in the first posting.

Thanks for posting!
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grandpa pete
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PostPosted: Thu Feb 09, 2012 6:58 pm    Post subject: Reply with quote

thankyou everett : someday i'll figure out all this computer stuff;it only took me a year and a half to post my first photo...thankyou everyone who added to this Cool
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Westfabulous
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PostPosted: Thu Feb 09, 2012 7:15 pm    Post subject: Reply with quote

VDubTech wrote:
He said it was reccled laminate


Not everyone knows what reccled laminate is.
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PostPosted: Thu Feb 09, 2012 8:34 pm    Post subject: Reply with quote

Good technique, but I am going to sound like a pr!ck here... in future you may want to match up the grain (ie turn it 90 degrees) so that it matches the cabinets next to it. Sorry, comes from my training as a wooden boatbuilder. Another note to wood grain, flame up!(as my foreman always used to say...looks better if there is any flame in the grain).
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PostPosted: Thu Feb 09, 2012 8:38 pm    Post subject: Re: Laminate Repair...tutorial w photos Reply with quote

bignick wrote:
What page is this on in the Bentley manual?



Laughing

good job on the repair. i had to do the same thing a couple years ago to my 71. i used the same glue and it holds like a bastard. it's the best stuff i have used for sure
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PostPosted: Thu Feb 09, 2012 8:59 pm    Post subject: Westfalia Cabinet Refacing Reply with quote

Thank's for the post grandpa pete

Blue Bear wrote:
Where did you get your laminate?

I've been trying so hard to find a place that has that Laminate so that I can redo mine.


Hey Blue Bear, I found Formica 6208-43 Glamour Cherry at Southern Lumber.
The provided link has more information. Good Luck

http://www.thesamba.com/vw/forum/viewtopic.php?t=347417
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