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Dewie Samba Member
Joined: October 22, 2006 Posts: 40 Location: Great Northwest
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Posted: Thu May 21, 2009 12:42 pm Post subject: Push rod tubes |
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When placing the tubes with heads on what is the besy way to set them? I did not buy the expandable tube like I read about in a forum from CB but that looks like the way to go next time. In the mean time after seating a rod wrong I broke a lifter and need to replace the lifter and rod and tube. Got a suggestion. Any would be appreciated. |
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240Gordy Samba Member

Joined: May 15, 2008 Posts: 2354 Location: Vancouver, BC
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Posted: Thu May 21, 2009 3:57 pm Post subject: |
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get a new lifter, rod and expandable tube from CB. _________________ Tencentlife said,
"So, now that you know what you're doing, go to town."
2010 GOLF TRENDLINE 2.5
1985 GL now with more! a 2.1L
H&R SPORT(RED) Springs FRONT , SLAM SPECIALTIES RE6 AIRBAGS REAR |
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Pascal Samba Member

Joined: January 13, 2006 Posts: 833 Location: Fredericton, NB, Canada
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Posted: Thu May 21, 2009 5:57 pm Post subject: |
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I don't think there is any way to use an OE pushrod tube with the head in place. They make the expandable pushrod tubes specifically for that purpose. _________________ '84 Westy - 2.2wbx, GT Torque-Biasing Differential
'91 EA Cabby |
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johnnyfive82 Samba Member

Joined: July 07, 2007 Posts: 9 Location: wahiawa,HI
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Posted: Thu May 21, 2009 7:02 pm Post subject: |
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anyone know a good site to get a set of expandables. |
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ftp2leta Samba Member

Joined: October 11, 2004 Posts: 3271 Location: Montreal
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Dewie Samba Member
Joined: October 22, 2006 Posts: 40 Location: Great Northwest
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Posted: Sat May 23, 2009 8:05 am Post subject: push rod tube |
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I have read more then one time on the forum about making a tool to put the push rod tubes in place with the heads on, even the Bentley manual says it is possible,they just shove the block side in and then expand the tube towards the head to prevent the oil from leaking around the block. I have not seen tubes leak very often on the head side, it is usually on the block. I found the expandable tubes in CB but would like to know which ones you use on a 1.9 lt. The next time I mess with my block I will use the expandable ones, for 90 bucks a set I agree that is a good idea. In the mean time, has anybody replaced a push rod tube with the heads in place and had success? |
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240Gordy Samba Member

Joined: May 15, 2008 Posts: 2354 Location: Vancouver, BC
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Posted: Sat May 23, 2009 8:28 am Post subject: |
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I think you are mistaken about what the Bentley says. I am sure it is refering to expandable push-rod tubes. _________________ Tencentlife said,
"So, now that you know what you're doing, go to town."
2010 GOLF TRENDLINE 2.5
1985 GL now with more! a 2.1L
H&R SPORT(RED) Springs FRONT , SLAM SPECIALTIES RE6 AIRBAGS REAR |
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tencentlife Samba Member
Joined: May 02, 2006 Posts: 10147 Location: Abiquiu, NM, USA
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Posted: Sat May 23, 2009 1:42 pm Post subject: Re: push rod tube |
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Dewie wrote: |
I have read more then one time on the forum about making a tool to put the push rod tubes in place with the heads on, even the Bentley manual says it is possible,they just shove the block side in and then expand the tube towards the head to prevent the oil from leaking around the block. |
Boy, howdy, is that rich! That's like the guy who called a shop I worked in long ago, who started a big argument over the phone when my boss said we didn't regap spark plugs. The guy claimed that it was impossible to put new plugs in his engine, because his plugs were seized, so they were going to have to be regapped. I was proud of my boss because when the namecalling started he managed to slam the phone down first. Good reflexes.
You want a set (sorry, I don't think you'll find them individually) of expandable tubes intended for use with ratio rockers on a Type1. The tubes intended for ratios have the outboard end delibarately enlarged for more pushrod clearance. These can be used on a wbx (which has the inboard end larger) by turning them around. Not all, but some of that type can be used, the enlargement for ratios is not by itself sufficient. The Jaycee brand sold by CB and by others will work this way. Unlike the OEM expandable repair tube, these are inexpensive and not guaranteed to leak. _________________ Shop for unique and useful Vanagon accessories at the Vanistan shop:
https://intrepidoverland.com/vanistan/
also available at VanCafe.com!
Please don't PM here, I will not reply.
Experience is death to doctrine. |
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Dewie Samba Member
Joined: October 22, 2006 Posts: 40 Location: Great Northwest
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Posted: Sat May 23, 2009 6:25 pm Post subject: |
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You know Gordy after reading the black part of the writting .It does state, pushrod tubes supplied as replacement parts can be installed with engine in place. I am ordering the CB ones in black and silver. Thanks Tencent for the direction............. |
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240Gordy Samba Member

Joined: May 15, 2008 Posts: 2354 Location: Vancouver, BC
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Posted: Sun May 24, 2009 2:33 pm Post subject: |
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Dewie wrote: |
You know Gordy after reading the black part of the writting .It does state, pushrod tubes supplied as replacement parts can be installed with engine in place. I am ordering the CB ones in black and silver. Thanks Tencent for the direction............. |
Yes it means the tubes that tenc is talking about. I guess sometimes the Bentley assumes enough knowledge that the user will know it is not possible to use "normal" tubes without removing the heads. There were earlier threads discussing this. I know this because I went through this whole ordeal last summer. (lifters that won't pump up) _________________ Tencentlife said,
"So, now that you know what you're doing, go to town."
2010 GOLF TRENDLINE 2.5
1985 GL now with more! a 2.1L
H&R SPORT(RED) Springs FRONT , SLAM SPECIALTIES RE6 AIRBAGS REAR |
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11100100 Samba Member
Joined: February 20, 2006 Posts: 77 Location: SD
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Posted: Tue Jan 12, 2010 7:54 pm Post subject: |
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I purchased a set of the Jaycee brand (Rebel Red) pushrod tubes.
If you find yourself in need of a few, PM me.
Rich _________________ 0b11100100=0xE4=0d228=0o344
87 Vanagon GL Wolfsburg Edition |
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morymob Samba Member
Joined: November 09, 2007 Posts: 4683 Location: east-tn
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Posted: Thu Jan 14, 2010 5:24 am Post subject: |
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Wheni replaced eng in mine last summer i used the oversize 3-oring expandable ones,doing fine so far and picked up at a show for the price of 2 stock ones. Last time i replaced one side with new 2 of them leaked where the bellows were and i decided no more stock junk-China ?? |
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erdonline Samba Member
Joined: September 26, 2004 Posts: 944 Location: CT
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Posted: Sat Apr 09, 2011 3:43 am Post subject: |
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Could someone please clear up a few things about what's available and what will fit a Vanagon in terms of pushrod tubes? Here is what I'm confused about:
I'm in the market for a set of expandable pushrod tubes. I do know that on the Vanagon, the head side side and block side are different diameters.
I know that there are pushrod tubes sold specifically for the Vanagon which meet these dimensions. Am I understanding correctly that the standard ones for the Beetle are the same size on both ends, and that if you are looking for ones market for a type 1 engine, you need ones specifically for Beetles with ratio rockers to use on a Vanagon, so that the tube are of a wider diameter on one end? And that you use them flipped around on a Vanagon, right? So a normal Beetle has the pushrod tube the same, smaller diameter on both ends?
Which brings me to my second question- I'm thinking of the Jaycee ones at CB performance. They tell me that these won't fit a Vanagon, but I believe they are the ones referenced in several posts here which people have used. But what about the seals. Am I thinking correctly that if the tubes are for the ratio rocker type 1 engines, and come with seals, that they are appropriate for the Vanagon? CB lists different seals with a type 1 1.7 engine than the 1.6, for use with the same pushrod tubes. I know I need two different diameter seals.
I'm sourcing these parts, and my mechanic is installing. He was going to use one of the other brands of expandable tubes, but it seems that people are having good luck with the JayCee ones.
Thanks for any advice.
Ed _________________ '85 Vanagon Westfalia
'84 Vanagon 7-passenger
'98 Mexican air-cooled Beetle |
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insyncro Banned

Joined: March 07, 2002 Posts: 15086 Location: New York
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Posted: Sat Apr 09, 2011 5:06 am Post subject: Re: push rod tube |
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Without rufflin' feathers.....just trying to help.
IMHO,
Benny is correct when talking about the VW tubes that were designed to allow for a lifter to be replaced with the understanding that a proper rebuild is in the future.
I agree they will leak if used for the long haul.
Tencent is correct about the aftermarket versions available.
I have a 2.2 Boston Bob with rockers and worked heads using the aftermarket sealed three piece expandable tubes. The last I calculated I am almost at 100,000 miles on this rebuild and not a drip of any fluid anywhere. The time was taken to seal up everything just as Benny has shown on his site. The last 20k miles have pretty much been a torture test, towing, offroad beating and reving to the limit. I thought this engine would have expired a long time ago....nope and still dry as a bone and pushin' hard.
The waterboxer, when built properly is OK in my book.
The two Gents I am referring to in this reply know a little about this engine! (understated for humor)  |
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Tooharsh Samba Member

Joined: February 22, 2012 Posts: 92 Location: Waynesboro, PA
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Posted: Tue Apr 17, 2012 5:46 pm Post subject: |
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My 1.9 has 69,000 miles on it, slight oil leak at the push rod tubes.
Is this something I should fix using the expandable tubes?
Also, it was mentioned that they will eventually leak and a rebuild is in the near future. Would that be true on a vanagon with 69,000 miles?
Look forward to your thoughts. _________________ 1984 Vanagon Tin Top, 69,000 miles, Manual Transmission. |
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