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Pepperbilly Samba Member
Joined: April 08, 2017 Posts: 1095 Location: Seattle, Wa
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Posted: Tue Feb 08, 2022 8:41 pm Post subject: Condensation inside of my gas gauge |
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This is my stock original gas gauge in my ‘67 Westy. Especially in colder weather condensation is obscuring my view of the face of the gauge. I am thinking a new glass seal is in order, if there is a seal. Anyone else ever take one of these gauges apart?
Bill |
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j.pickens Samba Member

Joined: December 03, 2002 Posts: 9831 Location: Exit 7, New Jersey
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Posted: Wed Feb 09, 2022 12:28 am Post subject: Re: Condensation inside of my gas gauge |
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| Pepperbilly wrote: |
This is my stock original gas gauge in my ‘67 Westy. Especially in colder weather condensation is obscuring my view of the face of the gauge. I am thinking a new glass seal is in order, if there is a seal. Anyone else ever take one of these gauges apart?
Bill |
I'd check that your windshield isn't leaking. The gas gauge sits right in the area that leaks will seep in, especially collecting on the parcel tray. If the gauge isn't getting wet, it won't fog up much. _________________ Founder and Chairman Emeritus, ECMSAS
BBX BBXII and BBXXI Long Distance Award Winner
| BeaterBarndoor wrote: |
i wish more people would actually drive their vws rather than just talking about what they have in the garage. |
| Red Fau Veh wrote: |
If you've seen one sunroof swivel seat kombi, you've seen them all!  |
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johny__utah Samba Member

Joined: September 02, 2008 Posts: 439 Location: Arizona/California
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Posted: Wed Feb 09, 2022 9:29 am Post subject: Re: Condensation inside of my gas gauge |
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also check your windshield wiper seals. _________________ 1956 L31
1961 L346 L347
1963 L380 L289 |
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robin.richard Samba Member
Joined: February 17, 2012 Posts: 522 Location: V. Beach VA
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Posted: Wed Feb 09, 2022 1:29 pm Post subject: Re: Condensation inside of my gas gauge |
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| Pepperbilly wrote: |
This is my stock original gas gauge in my ‘67 Westy. Especially in colder weather condensation is obscuring my view of the face of the gauge. I am thinking a new glass seal is in order, if there is a seal. Anyone else ever take one of these gauges apart?
Bill |
Bill,
I too have the same problem and have for years...actually since I've owned my Westy. I believe it is the old seal for the gauge. It happens when the humidity is very high or there is a drastic change in temps from cold to hot or the other way around. Once the bus warms up in the sun it usually goes away. Just like the two glass window panels in the door when the window is open. Just enough humidity between the glass to cause it to fog.
Hasn't seemed to cause and corrosion or issues. And the issue is just in my gas gauge not the speed-o. one day I'll change the seal...
-Rich _________________ Drive your bus! |
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Pepperbilly Samba Member
Joined: April 08, 2017 Posts: 1095 Location: Seattle, Wa
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Posted: Wed Feb 09, 2022 3:14 pm Post subject: Re: Condensation inside of my gas gauge |
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robin.richard,
Spot on! That is what I think. Cold, damp, pacific northwest weather. Once.you start the bus and turn the lights on, bingo the condensation forms. Goes away after the interior warms up. I have no leaks in the front and all seals are new…I double checked that. So I suspect the gauge glass seal. There is a youtube video by someone taking his gauge apart…kind of cride but one gets the idea. This guy does explain the jumping, erratic needle syndrome because of the corrosion within. I have had this problem for years even before I restored the bus. So the hard part is to seperate the bezel from the housing without damaging that bezel. The gauge has to come apart to fix 2 problems. Any ideas to successfully do this without sending it out to a shop would be appreciated.
Bill |
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DustyDirt Samba Member
Joined: June 03, 2009 Posts: 12
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Posted: Thu Feb 10, 2022 9:23 am Post subject: Re: Condensation inside of my gas gauge |
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My 66 does the same. 12v conversion. In winter on dry days. Begins to show condensation after about 15 minutes. Doesn't get any worse than this.
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Eric&Barb Samba Member

Joined: September 19, 2004 Posts: 26184 Location: Olympia Wash Rinse & Repeat
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Posted: Thu Feb 10, 2022 1:30 pm Post subject: Re: Condensation inside of my gas gauge |
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Thought of drilling in a small hole in the gauge housing at top and up toward the face, then glue a bit of felt over the hole to keep out dirt dust as much as possible. That way the warm air from the light has a place to let out the humidity that gets trapped into there. _________________ In Stereo, Where Available! |
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KTPhil  Samba Member

Joined: April 06, 2006 Posts: 36210 Location: Conejo Valley, CA
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Posted: Thu Feb 10, 2022 3:05 pm Post subject: Re: Condensation inside of my gas gauge |
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If moisture will rust and damage the gauge, you might try drilling a hole and using a plug to be able to introduce either silica gel pack, or camphor as a moisture absorber/repellent. Periodically replace the pack. A bit of work to fix up, but easier than replacing gauges regularly!
Silica gel will absorb moisture.
Camphor fills the space with its vapors, and does not leave "space" for water vapor, so it won't rust. Smells nice, too! My uncle turned me onto this trick. He partially opened a cellophane-wrapped cake and dropped it in his toolbox. Despite living on the coast, his tools never rusted.
Drug stores used to carry them, but they are harder to find these days.
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Clara  Samba Member

Joined: June 14, 2003 Posts: 12648
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Posted: Fri Feb 11, 2022 4:20 pm Post subject: Re: Condensation inside of my gas gauge |
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| Pepperbilly wrote: |
This is my stock original gas gauge in my ‘67 Westy. Especially in colder weather condensation is obscuring my view of the face of the gauge. I am thinking a new glass seal is in order, if there is a seal. Anyone else ever take one of these gauges apart?
Bill |
You live in SEATTLE. What is the humidity level? 90%? Is there dampness under the floor mat? Of course your seals leak. Did you use roofing tar under the seals? Park your bus in the garage and dry it out. Get a house lamp, and leave it on in there.
Or wait till June.
I had the same situation when I lived in Oly, which is damper than Seattle. I moved to California, and the gas gauge in my 66 kombi doesn't seem to have condensation in it anymore. It has not rained here since December I think.
FWIW, it did not seem to hurt the gas gauge any. That kombi sat outside for ten years in Oly. _________________ The Obsolete Air-Cooled Documentation Project http://oacdp.org/ |
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Pepperbilly Samba Member
Joined: April 08, 2017 Posts: 1095 Location: Seattle, Wa
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Posted: Fri Feb 11, 2022 5:01 pm Post subject: Re: Condensation inside of my gas gauge |
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Thanks for all the ideas and opinions everyone. But no one has said how to take the gauge apart, which is what I was asking initially. Can I be successful at not damaging the bezel which is apparently the difficult operation? My bus so far has never been wet since the restoration and sits in a garage. By the way Clara, your front door and kick panels are beautiful! Love them. I also replaced the two baltic birch panels on the cargo doors. It all came out looking factory stock. You are the go to person for the Westy interiors!
Bill |
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heimlich  VWNOS.com

Joined: November 20, 2016 Posts: 7554 Location: Houston, Texas
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Posted: Fri Feb 11, 2022 5:24 pm Post subject: Re: Condensation inside of my gas gauge |
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There is a product that sucks the moisture out of the air. You can buy it at the usually house cleaner stores. It comes in canisters and bags. It's a bit like a bunch of granules. Maybe you can take that product and put your gauge into it. It should suck all the moisture out. _________________ www.vwnos.com [email protected]
Classic Brands. Classic Quality.
Not all parts are made the same. NOS OE/OEM parts made mainly in West Germany, Early Germany, and Early Brazil are where VW produced the best quality parts and best fitting products.
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Restored Distributors Available (<--Click here) |
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Glenn  Mr. 010

Joined: December 25, 2001 Posts: 80127 Location: Sneaking up behind you
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BonTonRoulet Samba Member
Joined: September 29, 2020 Posts: 483 Location: Mississippi
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Posted: Fri Feb 11, 2022 10:39 pm Post subject: Re: Condensation inside of my gas gauge |
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| Pepperbilly wrote: |
Thanks for all the ideas and opinions everyone. But no one has said how to take the gauge apart, which is what I was asking initially. Can I be successful at not damaging the bezel which is apparently the difficult operation?
Bill |
Disclaimer: I didn't stay in a Holiday Inn Express last night, but this is how in the old days we'd take the bezel off a Porsche VDO gauge. Nowadays it's easier to send it out to a pro.
Remove the gauge.
Put a hose clamp around the gauge housing near the bezel and screw it down tight. You are trying to compress the housing just a bit and with a small gap between the edge of the hose clamp and the bezel, use a screwdriver and twist the blade holding one edge of the blade against the bezel and rotating the other edge of the blade against the edge of the hose clamp.
Good Luck! _________________ Never argue with an Idiot. They'll only bring you down to their level and beat you with experience. |
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Pepperbilly Samba Member
Joined: April 08, 2017 Posts: 1095 Location: Seattle, Wa
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Posted: Sat Feb 12, 2022 11:14 am Post subject: Re: Condensation inside of my gas gauge |
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BonTonRoulet,
I like that idea. I think I will try it.
Thanks,
Bill |
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Marcdeb Samba Member

Joined: May 22, 2019 Posts: 3266 Location: Vermont
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Posted: Mon Jun 19, 2023 5:32 pm Post subject: Re: Condensation inside of my gas gauge |
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Did anyone find an answer to the condensation in a VDO gauge? My Ghia's fuel gauge will have condensation within just a few minutes of local driving. It only happens on the fuel gauge and it happens every time I drive the car. It's never been enough to see it drip down the inside of the glass but it's enough to cloud up the glass. I thought it was due to the front trunk having a bad horn boot, causing a fast change in temperature and humidity. I installed a new horn boot today and it made no difference. Are these gauges intended to be more or less sealed?
_________________ Marc
68 Karmann Ghia Cabrio Autostick
71 Karmann Ghia Cabrio
Previously Owned:
2011 VW EOS Hard Top Conv
2008 Saab 9-3 2.0T Conv
2003 Saab 9-3 SE Conv
2001 Saab 9-3 Conv
1998 BMW 3 Series Conv
1997 Saab 900 Conv
1997 Mazda Miata
68 Ghia Vert Survivor with 22,350 miles: https://www.thesamba.com/vw/forum/viewtopic.php?t=768107&highlight=
71 Ghia Vert Restoration: https://www.thesamba.com/vw/forum/viewtopic.php?t=726710&postorder=asc |
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BarryL  Samba Member

Joined: November 01, 2004 Posts: 15402 Location: Casa de Oro, California
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Posted: Tue Jun 20, 2023 6:30 pm Post subject: Re: Condensation inside of my gas gauge |
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| Maybe run a jumper from the + power terminal to the light bulb + so the heat will evaporate the fog. |
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localboy Samba Longboarder

Joined: December 06, 2003 Posts: 5153 Location: "Mainland", PNW
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Posted: Sat Jun 24, 2023 9:23 pm Post subject: Re: Condensation inside of my gas gauge |
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| Marcdeb wrote: |
| Did anyone find an answer to the condensation in a VDO gauge? |
Yes. As noted above, move to California.😉🤣 _________________ One man's "patina" is another man's cancer...
Black '65 Resto-Custom S Notch 2110 cc powered
original paint Pearl White '66 Westy SO-42
Allstate single-wheel trailer project |
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Eric&Barb Samba Member

Joined: September 19, 2004 Posts: 26184 Location: Olympia Wash Rinse & Repeat
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Posted: Sun Jun 25, 2023 7:07 pm Post subject: Re: Condensation inside of my gas gauge |
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Same as before, one needs to make it so the moisture can go up and vent out. Have run the dash lights all day long and it does not dry out the gauge. Gauge we have this problem is above the dash, so no way water is dripping into it. Still need to fix it.
Same problem with peaked wood roofs here in the PNW, that causes wood rot. Not too long ago the long peak vents were invented to solve such.
https://duckduckgo.com/?t=ffab&q=roof+peak+vents&ia=web _________________ In Stereo, Where Available! |
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excalibur Samba Member

Joined: February 19, 2024 Posts: 2 Location: Texas
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Posted: Fri Mar 15, 2024 7:38 am Post subject: Re: Condensation inside of my gas gauge |
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My 70 Ghia has both the fuel and speedo glass fogging - not as bad as some have shown - but bad enough to see it. I can find no rain intrusion. It is stored indoors in low humidity with relatively warm days here in N. Texas.
So I think I will pursue the 'drill a hole' in the speedo and see if it will clear the moisture. I may introduce a bit of canned air through the hole to see if I can speed the process. Yes, cover the hole with felt.
Will report both success and failures. _________________ Mike
=======================
70 restored/mod Ghia 2110 cc
20 Jeep JL weekly driver |
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