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TonyPgh Samba Member

Joined: May 31, 2008 Posts: 1465 Location: Pa.
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Posted: Sat Dec 14, 2019 3:26 pm Post subject: Steering box stuff |
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Does anyone know where I can get a new gasket and a fill plug for my steering box? I opened it up and cleaned it out. The little fill plug fell apart. And the main gasket ripped. 73 Super.
_________________ 1968 Type 1
https://youtube.com/c/SladesVWBeetle |
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Daddy o's 67 Samba Member
Joined: November 25, 2008 Posts: 121 Location: Lancaster, SC
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Posted: Sat Dec 14, 2019 6:30 pm Post subject: Re: Steering box stuff |
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| I tapped mine for 1/4" pipe plugs. Cheap & easy. |
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TonyPgh Samba Member

Joined: May 31, 2008 Posts: 1465 Location: Pa.
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Posted: Sat Dec 14, 2019 7:25 pm Post subject: Re: Steering box stuff |
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| Daddy o's 67 wrote: |
| I tapped mine for 1/4" pipe plugs. Cheap & easy. |
That’s a good idea!! I don’t have any tap sets but I think my buddy does.
I used the search function once I got down to my house, I was in my garage when I posted this.
I put 80/90 weight in it, but I seen you can also just pump it full of grease? Because I don’t know if that seals going to leak or not since it’s old. With grease it wouldn’t leak. If that’s okay to do. _________________ 1968 Type 1
https://youtube.com/c/SladesVWBeetle |
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viiking Samba Member

Joined: May 10, 2013 Posts: 3469 Location: Sydney Australia
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Posted: Sat Dec 14, 2019 8:46 pm Post subject: Re: Steering box stuff |
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Use John Deere Corn Head grease. It is the best solution for the steering box. It's a grease when not subjected to shear (i.e. at rest) but becomes oil like when it is sheared as in turning the wheel.
Normal grease tends to create a void in the gear mechanism when the gears turn. In some cases this void does not lubricate very well. Using oil means that the seals have to be in perfect condition otherwise the oil will leak past the seals.
Search for John Deere on here and you will see lots of discussion.
Edit: Re the gasket, it is pretty easy to trace one out on some cardboard from say a cereal box and use it. It's as good as the ones you have to pay for. _________________ 1968 1500 RHD Lotus White Beetle since birth. In the hospital for major surgery
1966 Lancia Flavia Pininfarina Coupe - in the waiting room
Discharged: 1983 Vanagon, 1974 1800 Microbus,1968 Low Light,1968 Type 3 |
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Ovally Samba Member

Joined: June 14, 2014 Posts: 517 Location: Belgium
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Posted: Sat Dec 14, 2019 10:44 pm Post subject: Re: Steering box stuff |
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The right material and especially the thickness of the gasket is important.
Here you will find the parts you need: correct gaskets, plugs, seals and grease or oil:
https://www.csp-shop.com/en/front-axle/steering/steering-boxes/
Regards. _________________ VW Bug Oval 1953
VW Bug 1200 D motor
Porsche 911S MFI 1970
Mazda 929 Hardtop 1977
Mercedes SLC 180 Roadster 2018 |
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TonyPgh Samba Member

Joined: May 31, 2008 Posts: 1465 Location: Pa.
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Posted: Sun Dec 15, 2019 8:01 am Post subject: Re: Steering box stuff |
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| viiking wrote: |
Use John Deere Corn Head grease. It is the best solution for the steering box. It's a grease when not subjected to shear (i.e. at rest) but becomes oil like when it is sheared as in turning the wheel.
Normal grease tends to create a void in the gear mechanism when the gears turn. In some cases this void does not lubricate very well. Using oil means that the seals have to be in perfect condition otherwise the oil will leak past the seals.
Search for John Deere on here and you will see lots of discussion.
Edit: Re the gasket, it is pretty easy to trace one out on some cardboard from say a cereal box and use it. It's as good as the ones you have to pay for. |
Thanks!!! I never heard of it, glad you told me about it. I found it on amazon. Good reviews too!!
John Deere Corn Head Grease - Part # AM102562 https://www.amazon.com/dp/B00CSBOLL8/ref=cm_sw_r_sms_c_api_i_CLK9Db4XDQ2ZN
I put 80/90 in it. But it’s Still sitting on my workbench. I agree the seal is very old, I am quite sure it will leak with regular gear lube. I think grease would be the best option. Thanks for the advice I appreciate it. _________________ 1968 Type 1
https://youtube.com/c/SladesVWBeetle |
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TonyPgh Samba Member

Joined: May 31, 2008 Posts: 1465 Location: Pa.
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Posted: Sun Dec 15, 2019 8:01 am Post subject: Re: Steering box stuff |
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Thanks, I never saw that website before. I bookmarked it just now. I appreciate that. _________________ 1968 Type 1
https://youtube.com/c/SladesVWBeetle |
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Floating VW Samba Member

Joined: April 28, 2015 Posts: 1628 Location: The South Zone
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Posted: Sun Dec 15, 2019 8:27 am Post subject: Re: Steering box stuff |
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The other problem with normal (02 grade) grease is that in the winter, it gets "thick" and can make the steering feel heavy. 01 grade grease is a little better in this respect, and 00 grade is best.
Corn head grease is good, it's a 01 grade grease. But I went with PrimeLine 00 grade in mine. You can get it at Napa, but you'll have to convince the guy behind the counter that they have it, because no one that works there has ever heard of 00 grade grease before.
P.S. If you haven't done so already, I find that it's a lot easier and more accurate to adjust the play out of the steering box when it's out of the car. _________________ "It's time you started treating people as individuals, rather than mathematically predictable members of an aggregate set, regardless of how well that works." |
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baldessariclan Samba Member

Joined: October 14, 2016 Posts: 2205 Location: Wichita, KS
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Posted: Sun Dec 15, 2019 3:17 pm Post subject: Re: Steering box stuff |
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Usually, parts places like Wolfsburg West or Bug City have both the steering box gaskets and lube fill plugs available.
The factory specified lubricant for late 1960’s through 1970’s steering boxes is “liquid transmission grease”, which corresponds to a Grade 00 consistency grease. This is just about as “thin” a grease as possible, before getting to lubricant in a purely liquid state, like gear oil.
There are different brands of 00 grade grease available if you poke around a bit. Here’s a type I’ve used in my steering boxes:
_________________ 1971 Standard Beetle — fairly stock / driver
baldessariclan -- often in error, never in doubt... |
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viiking Samba Member

Joined: May 10, 2013 Posts: 3469 Location: Sydney Australia
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Posted: Sun Dec 15, 2019 4:42 pm Post subject: Re: Steering box stuff |
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The John Deere Corn Head grease I was referring to IS a NLGI 00 consistency grease. It is hard to find in Australia but we have equivalents. If JD has changed the formula then I am not aware of it.
In any case it should be a NLGI 00 grease of any make. Here is a longer winded explanation of why you use it and not oil or grease. Hope this helps.
https://www.thesamba.com/vw/forum/viewtopic.php?t=722584&start=0
The above comments about the grease being thick when it's cold are not really relevant. The grease is thixotropic meaning that it is thick at rest but becomes thinner (i.e. lower viscosity, easier to move and therefore more lubricant) when it is mixed (i.e. comes under shear). _________________ 1968 1500 RHD Lotus White Beetle since birth. In the hospital for major surgery
1966 Lancia Flavia Pininfarina Coupe - in the waiting room
Discharged: 1983 Vanagon, 1974 1800 Microbus,1968 Low Light,1968 Type 3 |
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TonyPgh Samba Member

Joined: May 31, 2008 Posts: 1465 Location: Pa.
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Posted: Sun Dec 15, 2019 7:36 pm Post subject: Re: Steering box stuff |
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| Floating VW wrote: |
The other problem with normal (02 grade) grease is that in the winter, it gets "thick" and can make the steering feel heavy. 01 grade grease is a little better in this respect, and 00 grade is best.
Corn head grease is good, it's a 01 grade grease. But I went with PrimeLine 00 grade in mine. You can get it at Napa, but you'll have to convince the guy behind the counter that they have it, because no one that works there has ever heard of 00 grade grease before.
P.S. If you haven't done so already, I find that it's a lot easier and more accurate to adjust the play out of the steering box when it's out of the car. |
I can call the Napa near me, I know the owner. That may help! I honestly don't know the procedure for adjusting yet. _________________ 1968 Type 1
https://youtube.com/c/SladesVWBeetle |
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TonyPgh Samba Member

Joined: May 31, 2008 Posts: 1465 Location: Pa.
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Posted: Sun Dec 15, 2019 7:39 pm Post subject: Re: Steering box stuff |
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| baldessariclan wrote: |
Usually, parts places like Wolfsburg West or Bug City have both the steering box gaskets and lube fill plugs available.
The factory specified lubricant for late 1960’s through 1970’s steering boxes is “liquid transmission grease”, which corresponds to a Grade 00 consistency grease. This is just about as “thin” a grease as possible, before getting to lubricant in a purely liquid state, like gear oil.
There are different brands of 00 grade grease available if you poke around a bit. Here’s a type I’ve used in my steering boxes:
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I'll check wolfsburg west right now. I forgot about them. I wanted to get the original gasket. I am not sure if the gasket is also a shim. Or I am overthinking it.
Is the 00 the same thickness as 80/90W? I see its used in transmissions too. _________________ 1968 Type 1
https://youtube.com/c/SladesVWBeetle |
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TonyPgh Samba Member

Joined: May 31, 2008 Posts: 1465 Location: Pa.
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viiking Samba Member

Joined: May 10, 2013 Posts: 3469 Location: Sydney Australia
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Posted: Mon Dec 16, 2019 3:00 am Post subject: Re: Steering box stuff |
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[quote="TonyPgh"]
| baldessariclan wrote: |
Is the 00 the same thickness as 80/90W? I see its used in transmissions too. |
No it's not the same. Viscosity of the grease in in the hundreds compared to the same scale 80-90. _________________ 1968 1500 RHD Lotus White Beetle since birth. In the hospital for major surgery
1966 Lancia Flavia Pininfarina Coupe - in the waiting room
Discharged: 1983 Vanagon, 1974 1800 Microbus,1968 Low Light,1968 Type 3 |
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viiking Samba Member

Joined: May 10, 2013 Posts: 3469 Location: Sydney Australia
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Posted: Mon Dec 16, 2019 3:07 am Post subject: Re: Steering box stuff |
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Remember that some greases are not compatible mixed. You need to clean out the old grease completely from the steering box and then cleaned with solvent before adding new grease. _________________ 1968 1500 RHD Lotus White Beetle since birth. In the hospital for major surgery
1966 Lancia Flavia Pininfarina Coupe - in the waiting room
Discharged: 1983 Vanagon, 1974 1800 Microbus,1968 Low Light,1968 Type 3 |
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baldessariclan Samba Member

Joined: October 14, 2016 Posts: 2205 Location: Wichita, KS
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Posted: Mon Dec 16, 2019 7:02 am Post subject: Re: Steering box stuff |
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| viiking wrote: |
| The John Deere Corn Head grease I was referring to IS a NLGI 00 consistency grease. It is hard to find in Australia but we have equivalents. If JD has changed the formula then I am not aware of it. |
The "John Deere Corn Head Grease" available here in the USA is advertised as being Grade 0 consistency. So slightly thicker than Grade 00 stuff (note for reference purposes that common wheel bearing and chassis lube grease is normally around Grade 2 consistency / thickness).
Lots of people on here have reported using the John Deere Corn Head Grease in steering boxes with good results, so don't really think it makes a ton of difference going with a Grade 0 vs. a Grade 00 grease for lubrication in the steering box. Use whichever you're most comfortable with and/or can find easily. _________________ 1971 Standard Beetle — fairly stock / driver
baldessariclan -- often in error, never in doubt... |
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baldessariclan Samba Member

Joined: October 14, 2016 Posts: 2205 Location: Wichita, KS
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Posted: Mon Dec 16, 2019 7:25 am Post subject: Re: Steering box stuff |
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| TonyPgh wrote: |
| I'll check wolfsburg west right now. I forgot about them. I wanted to get the original gasket. I am not sure if the gasket is also a shim. Or I am overthinking it. |
You want one of the correct, thin gaskets. The good ones are made out of gasket "paper" material treated so it won't seep / leak oil. And you want it thin because there is a lot of force transmitted between the steering box cover and body when in use -- the thin gasket helps minimize the tendency for any shifting / slipping between those two parts (important to torque the cover bolts to correct spec. as well, for the same reasons).
| TonyPgh wrote: |
| Is the 00 the same thickness as 80/90W? I see its used in transmissions too. |
Two completely different things -- first is a specification for grease consistency or "thickness", while the second refers to the viscosity or "weight" of oil. As viiking noted above, what we call "grease" is effectively much thicker than even the "heaviest" or most viscous of the lubricating "oils". Note also that lubrication "grease" is usually just a mixture of a base oil and a thickening agent, so that it will "stick" where you put it and not easily leak out or flow away under force of gravity or other operating / dynamic forces, like a purely liquid "oil" tends to do. _________________ 1971 Standard Beetle — fairly stock / driver
baldessariclan -- often in error, never in doubt... |
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TonyPgh Samba Member

Joined: May 31, 2008 Posts: 1465 Location: Pa.
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Posted: Tue Dec 17, 2019 1:23 pm Post subject: Re: Steering box stuff |
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Thanks guys for all the advice I truly appreciate.
Since I have this all apart, and of course that screw has been turned 1 million times. Is there a proper procedure for adjustment. I don’t want to wear anything out by over tightening. I’m a little confused on this part. _________________ 1968 Type 1
https://youtube.com/c/SladesVWBeetle |
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VW_Jimbo  Samba Member

Joined: May 22, 2016 Posts: 11491 Location: Huntington Beach, CA
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Posted: Tue Dec 17, 2019 6:17 pm Post subject: Re: Steering box stuff |
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| TonyPgh wrote: |
Thanks guys for all the advice I truly appreciate.
Since I have this all apart, and of course that screw has been turned 1 million times. Is there a proper procedure for adjustment. I don’t want to wear anything out by over tightening. I’m a little confused on this part. |
This is an excellent write up on everything regarding the steering box.
https://www.thesamba.com/vw/forum/viewtopic.php?t=...highlight= _________________ Jimbo
There is never enough time to do it right the first time, but all the time necessary the second time!
| TDCTDI wrote: |
| Basically, a whole bunch of fuckery to achieve a look. |
| 67rustavenger wrote: |
GFY's Xevin and VW_Jimbo!  |
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