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vwuguy 
Samba Member
Joined: November 01, 2005
Posts: 1070
Location: southwestern ontario, on and netherlands and bc
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 Posted: Mon Dec 07, 2015 8:37 am Post subject: How to replace a cv boot on a 1968,1969-1979 vw bus |
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Here is how to replace the cv boot on your bus watch and learn
video by erb smith copyright 2015
Link
In order to get the clip off the end of the axle i use 2 screwdrivers one with a fine tio and one with an extra wide tip.
The wide one i push the clip out with while the fine one i used to hold the clip in place and out. you'll see when you try it..
Do you have any suggestions how to do this better or faster
thanks erb
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Amskeptic
Samba Member
Joined: October 18, 2002
Posts: 8586
Location: All Across The Country
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consvws
Samba Member
Joined: April 07, 2009
Posts: 1015
Location: Roseburg, OR
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| Posted: Mon Dec 07, 2015 9:57 am Post subject: Re: How to replace a cv boot on a 1968,1969-1979 vw bus |
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| vwuguy wrote: |
| Here is how I replace the cv boot on my bus |
fixed it  |
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Tcash
Samba Member
Joined: July 20, 2011
Posts: 12843
Location: San Jose, California, USA
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| Posted: Mon Dec 07, 2015 10:07 am Post subject: Re: How to replace a cv boot on a 1968,1969-1979 vw bus |
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Background music is to high. I can't hear you.
Keep it up
Tcash
| Tcash wrote: |
Click on links.
How to Remove Stripped CV Bolt Head
CV Joints: Re-pack or Replace?
CV Joint Service (Lobro)
PSA - Nord-Lock your drive shaft (CV) bolts
1970 VW Type2 CV Joint Play
https://www.youtube.com/watch?v=mgwmuZuJ02I
Vanagon CV bolt torque specification 33 ft lbs
CV Joints 101
CV Joint Maintenance
Prt#113 501 229 A and 211 501 229, CV bolt, Socket Head, M8-1.25 x 47, 12.9 hardness, to 70.
Prt# 893 407 237, CV bolt, 12 point polygon head, M8-1.25 x 48, 12.9 hardness, to 71-79. Will work on 68-91 Buses.
| Karl wrote: |
YES!
Manual and auto trans axles are 3 different lengths.
...and are NOT interchangable.
Half shaft lengths
manual 476mm (18 3/4in)
auto left 457mm (18 in)
auto right 505mm (19 7/8 in) |
Good Luck
Tcash |
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Hansolo99
Samba Member
Joined: December 04, 2010
Posts: 524
Location: So Cal
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| Posted: Mon Dec 07, 2015 11:46 am Post subject: Re: How to replace a cv boot on a 1968,1969-1979 vw bus |
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I really enjoy your videos, but PLEASE get rid of that dumb music. If I want to hear music I will go on Pandora. I can't hear a damn thing. Sorry!
Also get better lights and edit it. I have learned quite a lot, but have to keep watching over and over and rewind then forward the video.
Other then that thanks for taking your time to help us that are still learning!!!
Last edited by Hansolo99 on Mon Dec 07, 2015 1:05 pm; edited 1 time in total |
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OB Bus
Samba Member
Joined: February 09, 2003
Posts: 2800
Location: Ocean Beach - San Diego
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| Posted: Mon Dec 07, 2015 12:46 pm Post subject: Re: How to replace a cv boot on a 1968,1969-1979 vw bus |
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I'd probably learn a lot but please TURN THE DAMN MUSIC DOWN!
Suggestion - watch your videos (or better yet have someone else watch your videos) prior to posting them. Issues like "the music is so loud no one can hear your narrative" should be easy to identify and address.
Thanks for your efforts.
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busdaddy
Samba Member
Joined: February 12, 2004
Posts: 53231
Location: Surrey B.C. Canada, but thinking of Ukraine
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| Posted: Mon Dec 07, 2015 1:28 pm Post subject: Re: How to replace a cv boot on a 1968,1969-1979 vw bus |
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| Amskeptic wrote: |
| vwuguy wrote: |
clip off the end of the axle
any suggestions how to do this better or faster
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Use proper expanding circlip pliers. |
Yes please, they'll also prove extremely useful when you make the engine rebuild video and want to get the gear off the crank 
http://www.princessauto.com/en/detail/14-in-snap-ring-lock-ring-pliers/A-p8006659e
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Tom Powell
Samba Member
Joined: December 01, 2005
Posts: 4852
Location: Kaneohe
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mpls_ham
Samba Member
Joined: November 21, 2013
Posts: 78
Location: Northern Black Hills
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| Posted: Mon Dec 07, 2015 5:38 pm Post subject: Re: How to replace a cv boot on a 1968,1969-1979 vw bus |
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Thanks for that Erb! I commend you for keeping your cool with the new boot install on the shaft. I might have been inclined to sling a couple of profanities in that segment 
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borninabus
Samba R&D Dept.
Joined: May 18, 2006
Posts: 4784
Location: Arizona Highways
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| Posted: Mon Dec 07, 2015 5:59 pm Post subject: Re: How to replace a cv boot on a 1968,1969-1979 vw bus |
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the 12pts are 8mm
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Tom Powell
Samba Member
Joined: December 01, 2005
Posts: 4852
Location: Kaneohe
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| Posted: Mon Dec 07, 2015 10:15 pm Post subject: Re: How to replace a cv boot on a 1968,1969-1979 vw bus |
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| borninabus wrote: |
the 12pts are 8mm |
I could be wrong about the size. I changed my post so it refers to sets rather than individual sockets. The sets have both 6mm and 8mm. You can't go wrong.
Aloha
tp
Last edited by Tom Powell on Mon Dec 07, 2015 11:09 pm; edited 1 time in total |
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Tcash
Samba Member
Joined: July 20, 2011
Posts: 12843
Location: San Jose, California, USA
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| Posted: Mon Dec 07, 2015 10:21 pm Post subject: Re: How to replace a cv boot on a 1968,1969-1979 vw bus |
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| Tcash wrote: |
Hi All
First determine if you have the right tool.
8mm Triple Square
6mm Allen
One of the following you have in your tool box?
Locking Pliers
410 NUTBUSTER® PLIER
PIPE WRENCH
12MM X 12POINT SOCKET HAMMERED OVER BOLT HEAD
BOLT EXTRACTOR
LAST RESORT
| ftp2leta wrote: |
Cut any stubborn 6mm axle bolt head, on trany side it's easy, a grinder and cutting wheel will do the job, on the wheel side use a high speed air tool with a small cutting wheel.
Remove drive shaft. Ok, to remove the remaining drive axle bolt i mig weld a 13mm nut.
The replacement of drive axle bolt should be part of normal maintenance. It is crucial to deeply clean the bolt head before attempting to remove those, a partially inserted 6mm Allen socket will never be enough.
The TORKS 12 point bolt are way better than the ALLEN one.
They are a pain anyway |
If you do not have a welder you can, put double nuts on the bolt. Tighten them against each other. Put a wrench on the inboard nut and unscrew it.
If is broke off flush with the flange. You can try a left hand drill with a reversing drill motor. Good luck these bolts are hard.
Still no go. Weld a nut from the inside circumference to the broken piece and use a wrench to extract it.
Good Luck
Tcash |
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Manfred58sc
Samba Member
Joined: October 05, 2009
Posts: 3471
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| Posted: Tue Dec 08, 2015 9:22 am Post subject: Re: How to replace a cv boot on a 1968,1969-1979 vw bus |
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I am the anti-Stipe! Die monster,die. Good instructional video however, thanks for sharing
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Wildthings
Samba Member
Joined: March 13, 2005
Posts: 52748
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| Posted: Tue Dec 08, 2015 10:32 am Post subject: Re: How to replace a cv boot on a 1968,1969-1979 vw bus |
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Duckbill snap ring pliers
I have not watched the video, but if you didn't mention it you should talk about whether to keep the bevelled washer if it is still there or not. Maybe show a copy of the VW service bulletin about discarding the washer. |
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14Eyes
Samba Member
Joined: April 15, 2022
Posts: 72
Location: North of Raleigh, NC
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| Posted: Fri Jun 21, 2024 11:00 am Post subject: Re: How to replace a cv boot on a 1968,1969-1979 vw bus |
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It's worth noting that the video is no longer available
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