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mikemtnbike Samba Member
Joined: March 26, 2015 Posts: 2946 Location: North Carolina
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Posted: Wed Oct 05, 2016 5:11 am Post subject: Rookie mistake help please- torque converter install question |
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So, I somehow missed in all the removing engine directions to unbolt my TC from the flex plate before removing engine from AT. Realized I should have done this while researching re-install this morning before going to work. Now I need advice on next steps...just try to get it to all go back together, fingers crossed? Have to put in new TC seal? Totally fubared? Stop smacking my hand against my forehead, it's not really that bad?
Thanks. _________________ 1991 Vanagon GL 2.1 AT Westfauxlia. "Frankie" Totaled https://www.thesamba.com/vw/forum/viewtopic.php?t=764510&highlight=carnage
1995 Eurovan Camper "Marzivan"
2020 GTI SE manual |
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danfromsyr Samba Member

Joined: March 01, 2004 Posts: 15405 Location: Syracuse, NY
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Posted: Wed Oct 05, 2016 5:36 am Post subject: Re: Rookie mistake help please- torque converter install question |
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it's not the end of the world.
just remove the TC from the engine flex plate.
rotate the engine till the 3 TC bolts line up in the access hole.
hold the motor steady with a XYZ (bar,strap,gloved hand, etc) to remove the TC bolts.
then slip the TC back up into the AT. before you reinstall the motor and don't forget to reinstall the TC bolts.. that can also happen when one is in a hurry and forgetful. _________________
Abscate wrote: |
These are the reasons we have words like “wanker” |
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mikemtnbike Samba Member
Joined: March 26, 2015 Posts: 2946 Location: North Carolina
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Posted: Wed Oct 05, 2016 5:41 am Post subject: Re: Rookie mistake help please- torque converter install question |
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Yeah, I had to remove the TC to put it on the stand, so that's done. If the incredibly OCD system of ziploc bags, masking tape, and photos I've got going on doesn't prevent me from missing putting bolts back in where they go, I don't know what will.
Ok, fingers crossed, thanks dan. _________________ 1991 Vanagon GL 2.1 AT Westfauxlia. "Frankie" Totaled https://www.thesamba.com/vw/forum/viewtopic.php?t=764510&highlight=carnage
1995 Eurovan Camper "Marzivan"
2020 GTI SE manual |
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IdahoDoug Samba Member

Joined: June 12, 2010 Posts: 10357 Location: N. Idaho
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Posted: Wed Oct 05, 2016 8:42 am Post subject: Re: Rookie mistake help please- torque converter install question |
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Mike - the Bentley spec for torque on the flex plate to TC 3 bolts is wrong. Be sure you do some Samba research. I think it says 80ft/lbs or something WAY high. I don't have time to research as I just went through this last week but saw your post. So clarify that before installing those three bolts.
Doug _________________ 1987 2WD Wolfsburg Vanagon Weekender "Mango", two fully locked 80 Series LandCruisers. 2017 Subaru Outback boxer. 1990 Audi 90 Quattro 20V with rear locking differential, 1990 burgundy parts Vanagon. 1984 Porsche 944, 1993 Toyota LandCruiser, 2002 BMW 325iX, 1982 Toyota Sunrader |
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ftp2leta Samba Member

Joined: October 11, 2004 Posts: 3271 Location: Montreal
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mikemtnbike Samba Member
Joined: March 26, 2015 Posts: 2946 Location: North Carolina
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Posted: Wed Oct 05, 2016 9:47 am Post subject: Re: Rookie mistake help please- torque converter install question |
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I picked up the TC seal from NAPA that kourt recommended in his big thread on my way into work. _________________ 1991 Vanagon GL 2.1 AT Westfauxlia. "Frankie" Totaled https://www.thesamba.com/vw/forum/viewtopic.php?t=764510&highlight=carnage
1995 Eurovan Camper "Marzivan"
2020 GTI SE manual |
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kourt Samba Member

Joined: August 13, 2013 Posts: 2362 Location: Austin, TX
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Posted: Wed Oct 05, 2016 11:40 am Post subject: Re: Rookie mistake help please- torque converter install question |
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Yay! I helped! |
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pablum Samba Member

Joined: December 17, 2015 Posts: 562
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Posted: Wed Oct 05, 2016 11:59 am Post subject: Re: Rookie mistake help please- torque converter install question |
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IdahoDoug wrote: |
Mike - the Bentley spec for torque on the flex plate to TC 3 bolts is wrong. |
Chapter and verse:
http://www.thesamba.com/vw/forum/viewtopic.php?t=504381#5928752 _________________ The wise man learns from history, the fool from experience.
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I see [a cat] in the street and i aim for the pest with my car. -- bluebus86 |
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ALIKA T3 Samba Member

Joined: July 30, 2009 Posts: 7281 Location: Honolulu,Hawaii and France
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Posted: Wed Oct 05, 2016 12:39 pm Post subject: Re: Rookie mistake help please- torque converter install question |
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mikemtnbike wrote: |
I picked up the TC seal from NAPA that kourt recommended in his big thread on my way into work. |
Please post the Napa part number here too
Good luck with the rest of the operations  _________________ Silicone Steering Boots and 930 Cv boots for sale in the classifieds.
Syncro transmission upgrade parts in the Classifieds.
Subaru EJ22+UN1 5 speed transmission
http://www.thesamba.com/vw/forum/viewtopic.php?t=416343
Syncro http://www.thesamba.com/vw/forum/viewtopic.php?t=4...num+gadget |
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kourt Samba Member

Joined: August 13, 2013 Posts: 2362 Location: Austin, TX
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pablum Samba Member

Joined: December 17, 2015 Posts: 562
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Posted: Wed Oct 05, 2016 1:12 pm Post subject: Re: Rookie mistake help please- torque converter install question |
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ALIKA T3 wrote: |
mikemtnbike wrote: |
I picked up the TC seal from NAPA that kourt recommended in his big thread on my way into work. |
Please post the Napa part number here too
Good luck with the rest of the operations  |
van-cafe has it as 003.519.089D
I have one?. For a rainy day. I was gonna put them in, but my tranny externals are dry as a bone and I won't mess with that. Is that just a little too much like a pack rat mentality? _________________ The wise man learns from history, the fool from experience.
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I see [a cat] in the street and i aim for the pest with my car. -- bluebus86
Last edited by pablum on Wed Oct 05, 2016 1:14 pm; edited 1 time in total |
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mikemtnbike Samba Member
Joined: March 26, 2015 Posts: 2946 Location: North Carolina
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Posted: Wed Oct 05, 2016 1:12 pm Post subject: Re: Rookie mistake help please- torque converter install question |
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I got the part # here:
http://www.thesamba.com/vw/forum/viewtopic.php?p=7398984&highlight=napa#7398984
You need the part #. The part that NAPA hands you when you just ask for the TC seal is NOT the same part. It's labeled oil seal and is completely encased in metal around the circumference with a continuous raised lip, all rubber parts recessed and a visible spring on the ID of the rubber parts. Interestingly, the NAPA website shows the correct TC seal with a different part #, but then the wrong part they handed me had the part # from the website.
I'd have just ordered the GW seal, but I really want to get my motor in this weekend, got a camping trip in two weeks and need to do some shakedown. _________________ 1991 Vanagon GL 2.1 AT Westfauxlia. "Frankie" Totaled https://www.thesamba.com/vw/forum/viewtopic.php?t=764510&highlight=carnage
1995 Eurovan Camper "Marzivan"
2020 GTI SE manual |
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kourt Samba Member

Joined: August 13, 2013 Posts: 2362 Location: Austin, TX
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Posted: Wed Oct 05, 2016 2:46 pm Post subject: Re: Rookie mistake help please- torque converter install question |
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Howdy,
The Van-Cafe seal is the all-rubber failure prone seal--I advise against buying it. I had three or four of them fail.
The Napa part 550237 is nominally a rear wheel seal, not a torque converter seal, but its design (with metal contact surfaces and a slightly larger diameter) makes it a good and tight fit. Go with the Napa 550237 seal or the National 3051N. Don't go shopping for something that looks like the seal on the Van-Cafe site--you'll wind up with a poor performing seal.
kourt |
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mikemtnbike Samba Member
Joined: March 26, 2015 Posts: 2946 Location: North Carolina
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Wildthings Samba Member

Joined: March 13, 2005 Posts: 52565
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Posted: Wed Oct 05, 2016 5:25 pm Post subject: Re: Rookie mistake help please- torque converter install question |
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IdahoDoug wrote: |
Mike - the Bentley spec for torque on the flex plate to TC 3 bolts is wrong. Be sure you do some Samba research. I think it says 80ft/lbs or something WAY high. I don't have time to research as I just went through this last week but saw your post. So clarify that before installing those three bolts.
Doug |
My Bentley pretty clearly say 22 ft*lbs. Maybe it says something different elsewhere but the 65/80 ft*lbs spec is for the flexplate to crankshaft bolts, early and late IIRC.
I prefer to get 10.8 washer head bolts for attaching the TC and locktight them on place. |
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ftp2leta Samba Member

Joined: October 11, 2004 Posts: 3271 Location: Montreal
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kourt Samba Member

Joined: August 13, 2013 Posts: 2362 Location: Austin, TX
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Posted: Thu Oct 06, 2016 7:27 am Post subject: Re: Rookie mistake help please- torque converter install question |
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The correct Napa seal 550237 looks like this:
You can google "napa 550237" to find it.
kourt |
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mikemtnbike Samba Member
Joined: March 26, 2015 Posts: 2946 Location: North Carolina
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Posted: Thu Oct 06, 2016 9:26 am Post subject: Re: Rookie mistake help please- torque converter install question |
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ftp2leta wrote: |
Napa picture is not the right one,,, but it's a picture.
That seal should be installed/pushed in place by hand... flush with the case
Ben |
I know...I took it back and got the one that Kourt shows above. Just wish I'd opened the box at the store. I'll try to put it in tonight and hopefully it works; if not, I'll either order the one from Oreilly's or overnight from GW. _________________ 1991 Vanagon GL 2.1 AT Westfauxlia. "Frankie" Totaled https://www.thesamba.com/vw/forum/viewtopic.php?t=764510&highlight=carnage
1995 Eurovan Camper "Marzivan"
2020 GTI SE manual |
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ftp2leta Samba Member

Joined: October 11, 2004 Posts: 3271 Location: Montreal
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Wildthings Samba Member

Joined: March 13, 2005 Posts: 52565
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Posted: Thu Oct 06, 2016 3:26 pm Post subject: Re: Rookie mistake help please- torque converter install question |
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kourt wrote: |
The correct Napa seal 550237 looks like this:
You can google "napa 550237" to find it.
kourt |
This seal looks to be one that you need to use sealant on when installing. |
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