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Volkswagen T25 (1980) - problem with the brake caliper pistons?
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Ettolitro
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PostPosted: Sat Jul 28, 2018 11:24 pm    Post subject: Volkswagen T25 (1980) - problem with the brake caliper pistons? Reply with quote

Hello everyone! I have a problem Crying or Very sad that I can not solve. when I brake I hear a squeaking noise. I changed the front brake pads, all the rear braking system but the noise is always present. the noise seems to come from the right front wheel (passenger side). I blew the oil line but the noise remains. I made videos to understand the problem.


thanks to who helps me.

Links video:

Top video : https://youtu.be/cd_J5H3kpk4
Top video 2: https://www.youtube.com/watch?v=T24wPb9yWII
Wait video:

https://youtu.be/2nbx2OrnIc0

https://youtu.be/CxiV13cmouo

https://youtu.be/VKU10v3kKt8
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Jake de Villiers
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PostPosted: Sun Jul 29, 2018 10:00 am    Post subject: Re: Volkswagen T25 (1980) - problem with the brake caliper pistons? Reply with quote

Holy cow, your suspension is completely worn out! Shocked

Plain to see how much movement there is in the radius rods in that second video - the rubber bushings are completely done - or maybe the rust has eaten out the centre of the mount...

I would think that if those bushings are that worn, then all the others are, too. Replace the lot: upper and lower control arm bushings, upper and lower ball joints and the radius rod bushings. Check the sterring rod and rod ends for play, too.

When its all done get a good alignment and go forth safely! Very Happy
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Ettolitro
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PostPosted: Sun Jul 29, 2018 12:50 pm    Post subject: Re: Volkswagen T25 (1980) - problem with the brake caliper pistons? Reply with quote

Jake de Villiers wrote:
Holy cow, your suspension is completely worn out! Shocked

Plain to see how much movement there is in the radius rods in that second video - the rubber bushings are completely done - or maybe the rust has eaten out the centre of the mount...

I would think that if those bushings are that worn, then all the others are, too. Replace the lot: upper and lower control arm bushings, upper and lower ball joints and the radius rod bushings. Check the sterring rod and rod ends for play, too.

When its all done get a good alignment and go forth safely! Very Happy



where can I buy a complete kit with all the bushings. to replace? Thank you for your time.
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Mellow Yellow 74
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PostPosted: Sun Jul 29, 2018 2:24 pm    Post subject: Re: Volkswagen T25 (1980) - problem with the brake caliper pistons? Reply with quote

It looks like your sway bar is missing and steering rack boots torn too.

For parts, assuming you are in Europe try Brickwerks in the UK.

Also you might want to update the thread title to refer to front suspension rather than brake calipers
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PostPosted: Sun Jul 29, 2018 6:37 pm    Post subject: Re: Volkswagen T25 (1980) - problem with the brake caliper pistons? Reply with quote

The YouTube video labeled "Front brake noise 1" shows the squeak coinciding with the radius rod movement.
I wonder if the hole that the radius rod passes through has been damaged enough that the metal sleeve is rubbing, metal on metal.
It's not too unusual to see that hole double the original size.
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PostPosted: Sun Jul 29, 2018 9:48 pm    Post subject: Re: Volkswagen T25 (1980) - problem with the brake caliper pistons? Reply with quote

levi wrote:
The YouTube video labeled "Front brake noise 1" shows the squeak coinciding with the radius rod movement.
I wonder if the hole that the radius rod passes through has been damaged enough that the metal sleeve is rubbing, metal on metal.
It's not too unusual to see that hole double the original size.
This is the wear levi is describing, on this one it's just starting to wear through the inner sleeve but if left too long the rod will start eating the frame.
(the portion that's missing is steel not rubber)
Image may have been reduced in size. Click image to view fullscreen.

And the worn out bushings/sleeves with Powerflex replacements in the rear.
Image may have been reduced in size. Click image to view fullscreen.

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PostPosted: Sun Jul 29, 2018 9:56 pm    Post subject: Re: Volkswagen T25 (1980) - problem with the brake caliper pistons? Reply with quote

levi wrote:
The YouTube video labeled "Front brake noise 1" shows the squeak coinciding with the radius rod movement.
I wonder if the hole that the radius rod passes through has been damaged enough that the metal sleeve is rubbing, metal on metal.
It's not too unusual to see that hole double the original size.


are you talking about this auction? thank you for your precious time
Photo 1 or photo 2 ?

1 :
Image may have been reduced in size. Click image to view fullscreen.



2:
Image may have been reduced in size. Click image to view fullscreen.


Thank!
[/img]
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Mellow Yellow 74
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PostPosted: Mon Jul 30, 2018 12:36 am    Post subject: Re: Volkswagen T25 (1980) - problem with the brake caliper pistons? Reply with quote

It is the right had end of the radius rod in photo 1, the hole in the left hand end is where the drop link for the sway bar is meant to go. Photo 2 is the tie rod end.
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PostPosted: Mon Jul 30, 2018 4:51 am    Post subject: Re: Volkswagen T25 (1980) - problem with the brake caliper pistons? Reply with quote

Ettolitro wrote:

Top video 2: https://www.youtube.com/watch?v=T24wPb9yWII


This video
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PostPosted: Mon Jul 30, 2018 8:13 am    Post subject: Re: Volkswagen T25 (1980) - problem with the brake caliper pistons? Reply with quote

Sorry. Should have pointed out the picture I posted is of a Syncro's radius rod end, so it looks a bit different than yours but same idea.
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PostPosted: Mon Jul 30, 2018 9:42 am    Post subject: Re: Volkswagen T25 (1980) - problem with the brake caliper pistons? Reply with quote

As Mellow Yellow said, if you're in Europe get in touch with Brickwerks, if North America, VanCafe.

Good luck!
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PostPosted: Mon Jul 30, 2018 10:23 am    Post subject: Re: Volkswagen T25 (1980) - problem with the brake caliper pistons? Reply with quote

thanks to everyone for the precious advices! so you say that I should change the seal of the tie rod (photo 1)?

https://www.brickwerks.co.uk/t3-parts/suspension/front/radius-rod-bush-kit-t3-all.html

? Thank


Last edited by Ettolitro on Mon Jul 30, 2018 10:31 am; edited 1 time in total
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PostPosted: Mon Jul 30, 2018 10:26 am    Post subject: Re: Volkswagen T25 (1980) - problem with the brake caliper pistons? Reply with quote

Ettolitro wrote:
thanks to everyone for the precious advices! so you say that I should change the seal of the tie rod (photo 1)?


https://powerflexusa.com/volkswagent3allmodels1980-1992frontradiusrodBushing-pff85-1007.aspx
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Ettolitro
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PostPosted: Tue Jul 31, 2018 9:42 pm    Post subject: Re: Volkswagen T25 (1980) - problem with the brake caliper pistons? Reply with quote

shagginwagon83 wrote:
Ettolitro wrote:
thanks to everyone for the precious advices! so you say that I should change the seal of the tie rod (photo 1)?


https://powerflexusa.com/volkswagent3allmodels1980-1992frontradiusrodBushing-pff85-1007.aspx



Show my silent...

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Image may have been reduced in size. Click image to view fullscreen.



thanks for the answers and thanks to all the members for the suggestions. I ordered all the silent blocks as soon as I get them up I'll let you know if I solve.
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Mellow Yellow 74
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PostPosted: Tue Jul 31, 2018 11:47 pm    Post subject: Re: Volkswagen T25 (1980) - problem with the brake caliper pistons? Reply with quote

You should check the procedure on how to charge the radius rod bushes first because you may need to remove the whole lower control arm (not sure on your early style radius rods) so it might be worth having new bushings for these as well.

Also check out getting a sway bar (aka anti roll bar) and associated parts as well.
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