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Ted2 Samba Member
Joined: April 07, 2004 Posts: 279
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Posted: Thu Jan 02, 2020 8:31 am Post subject: 80mm Pistons and cylinders |
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Who has a better 80mm P&C product - AA or Wolfsburg West? |
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TomSimon Samba Member
Joined: January 13, 2004 Posts: 753
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Posted: Fri Jan 03, 2020 11:08 am Post subject: Re: 80mm Pistons and cylinders |
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Both are likely from the same source, AA, but it's worth asking Either Kona or the counter guys at WW _________________ 2-time NASA Pro Racing Champion, Bonneville 130 Club and 150 Club Memeber, BRS Pro Gas racer |
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sled Samba Member

Joined: February 16, 2005 Posts: 6270
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Posted: Fri Jan 03, 2020 2:10 pm Post subject: Re: 80mm Pistons and cylinders |
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The WolfsburgWest cylinders are from Mahle, and the pistons are forged 4032 alloy.
I assume the AA cylinders are Chinese, and the pistons are hypereutectic (cast). _________________ drive your split. |
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motofly196 Samba Member
Joined: June 01, 2008 Posts: 1468 Location: Eastern WA
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Posted: Fri Jan 03, 2020 7:55 pm Post subject: Re: 80mm Pistons and cylinders |
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Yes, the AA are Chinese. I am almost finished up with a 1397cc Okrasa now. The AA pistons and cylinders are of the same quality as their other products. I haven't found anything wrong with them. Buy the AA's, spend the money you just saved on other things in my opinion. You'll have lots of "Other" places to spend it on a 36hp. I could of built (2) big 2 liter engines by now.  |
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sled Samba Member

Joined: February 16, 2005 Posts: 6270
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Posted: Fri Jan 03, 2020 9:08 pm Post subject: Re: 80mm Pistons and cylinders |
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motofly196 wrote: |
Yes, the AA are Chinese. I am almost finished up with a 1397cc Okrasa now. The AA pistons and cylinders are of the same quality as their other products. I haven't found anything wrong with them. Buy the AA's, spend the money you just saved on other things in my opinion. You'll have lots of "Other" places to spend it on a 36hp. I could of built (2) big 2 liter engines by now.  |
AA rings are junk. Replace them with good Grant rings. Otherwise their jug/slug kits are good. _________________ drive your split. |
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Jacks Samba Member
Joined: July 15, 2006 Posts: 2463 Location: San Clemente, Ca.
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Posted: Sat Jan 04, 2020 11:23 am Post subject: Re: 80mm Pistons and cylinders |
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I’ve had good results with AA rings that are supplied in their 86mm 356 kit, but I have not used any of their VW kits. Now, QSC 86mm 356 rings are absolute junk. I put together 3 engines with QSC, and not one of them seated the rings after 600 miles. When I asked them about the rings, they told me they were genuine Grant. They are not. All 3 of the aforementioned engines required ring replacement. _________________ Jack Staggs
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PEPPE Samba Member

Joined: August 24, 2003 Posts: 1072 Location: Roma Italy
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Posted: Mon Jan 06, 2020 12:00 am Post subject: Re: 80mm Pistons and cylinders |
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what about the 3/3/5mm rings for 80mm that sells AA? are them for cast iron or usable also for original porsche alu/chrome cylinders?
i'm building a pair of 80x74 36hp (one x76), using preA parts but discovered that AA 80mm, porsche version, are shorter than porsche ones in head side. the part with no fins is too much short. the 80mm version for 36hp is better, but has a different diameter so it cant be used on heads already modified. Why they used a different diameter? porsche size is definetely better. |
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Jacks Samba Member
Joined: July 15, 2006 Posts: 2463 Location: San Clemente, Ca.
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Posted: Mon Jan 06, 2020 8:34 am Post subject: Re: 80mm Pistons and cylinders |
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The rule is do not use chrome rings on chrome cylinders  _________________ Jack Staggs
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motofly196 Samba Member
Joined: June 01, 2008 Posts: 1468 Location: Eastern WA
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Posted: Mon Jan 06, 2020 11:54 pm Post subject: Re: 80mm Pistons and cylinders |
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Good to know you've also had positive experiences with the AA rings Jacks! The 80mm AA rings looked exactly like the ones that come on the 85.5, 92, and 94mm Piston that I've used from them. Hope these 80mm are good too! |
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John E Samba Member

Joined: July 02, 2005 Posts: 14 Location: Manhattan Illinois usa
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Posted: Thu Jan 09, 2020 7:04 pm Post subject: Re: 80mm Pistons and cylinders |
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I just bought a AA piston cylinder set that should be here next week. Does any one have a bore dimensions for the case and heads? Is there a rule of thumb for clearance for the cylinder to case or head ? Would not mind doing the prep work this weekend.  |
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PEPPE Samba Member

Joined: August 24, 2003 Posts: 1072 Location: Roma Italy
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Posted: Thu Jan 09, 2020 11:37 pm Post subject: Re: 80mm Pistons and cylinders |
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80mm for porsche 356 is 88mm, 80mm for 36hp is 87mm, really don't know why they used different size since 88mm is better |
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vintage fiberglass Samba Member
Joined: January 23, 2006 Posts: 486 Location: Reading, Pa
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Posted: Fri Jan 10, 2020 8:10 am Post subject: Re: 80mm Pistons and cylinders |
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I want someone to build me a short block using a 1950 aluminum engine case and install a 74mm crank (new or rebuilt, Porsche or aftermarket?), with rods and the new big bore 80mm wolfsburg kit. The block will need clearance and I need someone who knows that they are doing??
anyone out there? The beginning of a 1500cc denzel engine build. Tim |
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[email protected] Samba Member

Joined: June 24, 2015 Posts: 886 Location: Rialto. CA
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Posted: Fri Jan 10, 2020 12:32 pm Post subject: Re: 80mm Pistons and cylinders |
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vintage fiberglass wrote: |
I want someone to build me a short block using a 1950 aluminum engine case and install a 74mm crank (new or rebuilt, Porsche or aftermarket?), with rods and the new big bore 80mm wolfsburg kit. The block will need clearance and I need someone who knows that they are doing??
anyone out there? The beginning of a 1500cc denzel engine build. Tim |
I would say joe ruiz aka mr.okrasa ...he does great jobs by what i seen and heard he also does 356preA engine builds 👍👍 and he's great at returning emails and text back .. he can even coat your case in a treatment to get that oem gold color and cam bearings too👍👍👍 if you want .. |
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Busted-bolt Samba Member
Joined: April 14, 2018 Posts: 514 Location: minnesoota
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Posted: Mon Jan 13, 2020 5:50 pm Post subject: Re: 80mm Pistons and cylinders |
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Is it true that the pin hight in the 36 hp piston is the same for the forty hp? If so I would like to buy some of those dome top 80's to finish of my first generation bastard engine project. My goal is to use O/G cylinders that fit the smaller openings of the first generation bastard heads [the ones with the plates]. _________________ Vw collection 60 combi ,61 panel ,62 deluxe micro,82 diesel Westfalia,88 Vanagon synchro,98 Jetta tdi,11 Jetta tdi mt ,11 Jetta tdi dsg.
I do all my own work,body,engine and transmission. |
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Kjell Roar Samba Member

Joined: December 08, 2008 Posts: 1333 Location: Norway
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Posted: Tue Jan 14, 2020 5:49 am Post subject: Re: 80mm Pistons and cylinders |
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Busted-bolt wrote: |
Is it true that the pin hight in the 36 hp piston is the same for the forty hp? If so I would like to buy some of those dome top 80's to finish of my first generation bastard engine project. My goal is to use O/G cylinders that fit the smaller openings of the first generation bastard heads [the ones with the plates]. |
No, 1 mm difference. So you need shims at the cylinder bottom. _________________ I got a historic car, every scratch got a history...
My car, Aug. 4th, 1955 / an early 56: http://www.thesamba.com/vw/forum/album_page.php?pic_id=610438 |
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volkswouter Samba Member

Joined: March 25, 2003 Posts: 450 Location: The Netherlands
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Posted: Sat Mar 07, 2020 7:39 am Post subject: Re: 80mm Pistons and cylinders |
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sled wrote: |
AA rings are junk. Replace them with good Grant rings. Otherwise their jug/slug kits are good. |
They don't list them for the 356 80mm kit.
Are those 80mm bore rings listed for a 911 also useable?
https://www.grantpistonrings.com/content/PORSCHE.pdf |
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gimmesomeshelter Samba Member

Joined: May 08, 2004 Posts: 1466 Location: San Carlos, CA
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Posted: Sat Mar 07, 2020 7:15 pm Post subject: Re: 80mm Pistons and cylinders |
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"I want someone to build me a short block using a 1950 aluminum engine case..."
Which cam do you plan on using?
Cheers,
Paul _________________ "I would rather have questions that can't be answered than answers that can't be questioned."
Richard Feynman |
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volkswouter Samba Member

Joined: March 25, 2003 Posts: 450 Location: The Netherlands
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Posted: Sun Mar 08, 2020 12:56 am Post subject: Re: 80mm Pistons and cylinders |
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John E wrote: |
I just bought a AA piston cylinder set that should be here next week. Does any one have a bore dimensions for the case and heads? Is there a rule of thumb for clearance for the cylinder to case or head ? Would not mind doing the prep work this weekend.  |
There's a difference in the top and bottom of the AA 80mm cilinder.
Bottom, crankcase side has a sleeve with a diameter of 86mm.
The top, cilinderhead side has a diameter of 88mm.
I'm building a 1500cc Pre A engine with a friend of mine.
Joe Ruiz provided us the carburettors and they are stunning. |
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Bub Samba Member

Joined: June 10, 2004 Posts: 1320 Location: Central Washington
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Posted: Sun Nov 26, 2023 2:13 pm Post subject: Re: 80mm Pistons and cylinders |
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volkswouter wrote: |
There's a difference in the top and bottom of the AA 80mm cilinder.
Bottom, crankcase side has a sleeve with a diameter of 86mm.
The top, cilinderhead side has a diameter of 88mm.
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I'm doing a refresh of an engine I put together a couple years ago- 64 x83mm using the BB 40hp kit and trimming the cylinders to fit. I have some PTSD from having to trim the cylinders by hand so this time I'm thinking the 80mm AA kit might be the best way to go- I'm going up to 33 or 35mm on the intake valve this time, so I figure I can lose the 100cc and be okay.
My question is- looking at the spigot dimensions; I cut my case for the 83's and the case side seems to be fine = the 40hp 83's have a case spigot opening of 86.4mm but the hot end at the head is 89.75mm.
Is the ~ <2mm gap-fit at the head going to ruin this fit?
_________________
hitest wrote: |
Had a girlfriend once who shall we say, nearly arrived at the mere sight of a semaphore in action- easy to please she was... |
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Bub Samba Member

Joined: June 10, 2004 Posts: 1320 Location: Central Washington
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Posted: Wed Nov 29, 2023 5:38 pm Post subject: Re: 80mm Pistons and cylinders |
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I figured I'd update this for anyone building/ rebuilding w/ big bore on a 36hp block.
For the 83mm 40hp big bore kit:
~86mm at the case
~89.5mm at the head
AA 80mm 36hp big bore kit:
~85.2 at the case
~86.7 at the head
WW 81mm big bore:
~85.8 at the case
~86.8 at the head
I'm going to see how sloppy the AA kit is in my heads that are already opened up. Could be too loose...if so I have another pair of heads getting some work done I can use. Or maybe I'll come up with an idiot idea how to cram the cylinders on safely. _________________
hitest wrote: |
Had a girlfriend once who shall we say, nearly arrived at the mere sight of a semaphore in action- easy to please she was... |
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