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Norma Samba Member
Joined: September 26, 2020 Posts: 217 Location: Nor Cal
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Posted: Sun Nov 14, 2021 5:26 pm Post subject: Replacing injection hoses |
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I’m replacing all of my fuel lines now is it true I need to release the pressure in the injectors first.
True?
I disconnect the fuel regulator while engine is running?
Thank you. _________________ 1976
Injected 2.0 Bay Window
3rd owner of 14 years now!
Fortunately, I was able to travel in Norma Jeanne for 1.5 years, from Eureka to Tijuana. I loved every minute❤️ |
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aeromech Samba Member

Joined: January 24, 2006 Posts: 17653 Location: San Diego, California
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Posted: Sun Nov 14, 2021 6:22 pm Post subject: Re: Replacing injection hoses |
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No no no. With the engine off just bleed off the captured fuel pressure any way you can. On the left side fuel rail there’s an 8mm bolt that can be removed for this. Place a rug under the rail and protect your eyes as you remove that plug. _________________ Lead Mechanic: San Diego Air and Space Museum
Licensed Airframe and Powerplant Mechanic
Licensed Pilot (Single engine Land)
Boeing 727,737-200-300-400,757,767
Airbus A319,320,321
DC9/MD80
BAe146
Fokker F28/F100
VW type 1 1962,63,65,69,72
VW Type 2 1971 (3 ea.) 1978, 1969
VW Jetta
VW Passat
Capable of leaping tall buildings in a single bound |
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Norma Samba Member
Joined: September 26, 2020 Posts: 217 Location: Nor Cal
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Posted: Sun Nov 14, 2021 6:59 pm Post subject: Re: Replacing injection hoses |
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Excellent!
Thank you! _________________ 1976
Injected 2.0 Bay Window
3rd owner of 14 years now!
Fortunately, I was able to travel in Norma Jeanne for 1.5 years, from Eureka to Tijuana. I loved every minute❤️ |
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Norma Samba Member
Joined: September 26, 2020 Posts: 217 Location: Nor Cal
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Posted: Sun Nov 14, 2021 7:01 pm Post subject: Re: Replacing injection hoses |
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When do I put it back in? _________________ 1976
Injected 2.0 Bay Window
3rd owner of 14 years now!
Fortunately, I was able to travel in Norma Jeanne for 1.5 years, from Eureka to Tijuana. I loved every minute❤️ |
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aeromech Samba Member

Joined: January 24, 2006 Posts: 17653 Location: San Diego, California
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Posted: Sun Nov 14, 2021 7:17 pm Post subject: Re: Replacing injection hoses |
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Norma wrote: |
When do I put it back in? |
If you mean that 8mm plug in the fuel injection manifold located between #3 and 4 you can install it immediately. Remove it to bleed off the fuel pressure and then reinstall it right away. _________________ Lead Mechanic: San Diego Air and Space Museum
Licensed Airframe and Powerplant Mechanic
Licensed Pilot (Single engine Land)
Boeing 727,737-200-300-400,757,767
Airbus A319,320,321
DC9/MD80
BAe146
Fokker F28/F100
VW type 1 1962,63,65,69,72
VW Type 2 1971 (3 ea.) 1978, 1969
VW Jetta
VW Passat
Capable of leaping tall buildings in a single bound |
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Norma Samba Member
Joined: September 26, 2020 Posts: 217 Location: Nor Cal
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Posted: Sun Nov 14, 2021 7:21 pm Post subject: Re: Replacing injection hoses |
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Great thank you.
I purchased 11’ of Gates Barricade 4219BF.
Is that okay?
It’s 30R14.
For the 1/2” line from pump to filter, does it need to be braided? _________________ 1976
Injected 2.0 Bay Window
3rd owner of 14 years now!
Fortunately, I was able to travel in Norma Jeanne for 1.5 years, from Eureka to Tijuana. I loved every minute❤️ |
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busdaddy Samba Member

Joined: February 12, 2004 Posts: 52823 Location: Surrey B.C. Canada, but thinking of Ukraine
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Posted: Sun Nov 14, 2021 7:29 pm Post subject: Re: Replacing injection hoses |
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Avoid braided unless it's guaranteed to be Ethanol proof, the J30-R9 (or higher) stuff from your FLAPS is likely better.
Don't lose the little washer under that test port screw, things get complicated when it falls down into the abyss. _________________ Rust NEVER sleeps and stock never goes out of style.
Please don't PM technical questions, ask your problem in public so everyone can play along. If you think it's too stupid post it here
Stop dead photo links! Post your photos to The Samba Gallery!
Слава Україні! |
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Norma Samba Member
Joined: September 26, 2020 Posts: 217 Location: Nor Cal
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Posted: Sun Nov 14, 2021 7:44 pm Post subject: Re: Replacing injection hoses |
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Thank you.
I still haven’t found a diagram for that screw😌 _________________ 1976
Injected 2.0 Bay Window
3rd owner of 14 years now!
Fortunately, I was able to travel in Norma Jeanne for 1.5 years, from Eureka to Tijuana. I loved every minute❤️ |
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busdaddy Samba Member

Joined: February 12, 2004 Posts: 52823 Location: Surrey B.C. Canada, but thinking of Ukraine
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Posted: Sun Nov 14, 2021 7:57 pm Post subject: Re: Replacing injection hoses |
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It's described well in your Bentley manual, pictures too.
Look or feel along the LH fuel rail (hard line that tees off into the injectors) for a ~1/2" high proturbance with an 8mm hex head on it.
Or try search, one of these threads may have a picture: https://www.thesamba.com/vw/forum/search.php?searc..._chars=200 _________________ Rust NEVER sleeps and stock never goes out of style.
Please don't PM technical questions, ask your problem in public so everyone can play along. If you think it's too stupid post it here
Stop dead photo links! Post your photos to The Samba Gallery!
Слава Україні! |
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Norma Samba Member
Joined: September 26, 2020 Posts: 217 Location: Nor Cal
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Posted: Sun Nov 14, 2021 7:58 pm Post subject: Re: Replacing injection hoses |
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Found a pic on googly! _________________ 1976
Injected 2.0 Bay Window
3rd owner of 14 years now!
Fortunately, I was able to travel in Norma Jeanne for 1.5 years, from Eureka to Tijuana. I loved every minute❤️ |
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KTPhil  Samba Member

Joined: April 06, 2006 Posts: 35919 Location: Conejo Valley, CA
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Posted: Sun Nov 14, 2021 8:05 pm Post subject: Re: Replacing injection hoses |
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Be careful removing that screw. It's a fine thread going into aluminum, and has a thin aluminum washer underneath, that if lost, will cause major leaks. |
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Norma Samba Member
Joined: September 26, 2020 Posts: 217 Location: Nor Cal
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Posted: Sun Nov 14, 2021 8:22 pm Post subject: Re: Replacing injection hoses |
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Thanks,
No worries I have some strong magnets!
Lol
Is there room for me to lay a cloth under it. _________________ 1976
Injected 2.0 Bay Window
3rd owner of 14 years now!
Fortunately, I was able to travel in Norma Jeanne for 1.5 years, from Eureka to Tijuana. I loved every minute❤️ |
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busdaddy Samba Member

Joined: February 12, 2004 Posts: 52823 Location: Surrey B.C. Canada, but thinking of Ukraine
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Posted: Sun Nov 14, 2021 9:14 pm Post subject: Re: Replacing injection hoses |
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KTPhil wrote: |
......... and has a thin aluminum washer underneath,........ |
Norma wrote: |
No worries I have some strong magnets! |
You might want to get some of that Google on regarding non ferrous metals and magnets.  _________________ Rust NEVER sleeps and stock never goes out of style.
Please don't PM technical questions, ask your problem in public so everyone can play along. If you think it's too stupid post it here
Stop dead photo links! Post your photos to The Samba Gallery!
Слава Україні! |
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Abscate  Samba Member
Joined: October 05, 2014 Posts: 23908 Location: NYC/Upstate/ROW
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Posted: Mon Nov 15, 2021 4:24 am Post subject: Re: Replacing injection hoses |
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Work with someone experienced on this project. You are asking questions showing you are working out if your scope on a project that can literally kill you.
We have all started there, no judgement. _________________ 🇺🇸 🇺🇸 🇺🇸 🇺🇸 🇺🇸 🇺🇸 🇺🇸 🍊 🍊 🍊 |
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Norma Samba Member
Joined: September 26, 2020 Posts: 217 Location: Nor Cal
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Posted: Mon Nov 15, 2021 2:34 pm Post subject: Re: Replacing injection hoses |
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Busdaddy-
My magnet reference was a joke. Thus the lol.
I know aluminum doesn’t react to magnets. _________________ 1976
Injected 2.0 Bay Window
3rd owner of 14 years now!
Fortunately, I was able to travel in Norma Jeanne for 1.5 years, from Eureka to Tijuana. I loved every minute❤️ |
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