Author |
Message |
danhay Samba Member

Joined: January 13, 2006 Posts: 98 Location: Fort Worth, TX
|
Posted: Fri Sep 16, 2022 7:01 am Post subject: Leaky Valve Covers... To Vent or not to vent... |
|
|
Guys, I've tried almost everything to get my valve covers to stop leaking:
-Bolt on covers with rubber seals
-Bolt on covers with cork + permatex aviation on the cover side
-Original style German from Wolfsburg west with bails with rubber seal
-Original style with special silicone gaskets from WW they say to install dry.
They all leak, and the last version blew oil out so hard it was dripping off the rear fenders.
I have searched and read almost all threads in regards to leaky valve covers, and venting them.
I don't want to throw money at this thing but I gotta do something.
One thought I had was to drive it around normal and not romp on it to see if it holds. Perhaps the 6500 pulls are pushing it out?
The only venting I have currently is on the oil fill tube. Vent the valve covers? only one side? Both sides?
2028 all forged
78.8 Scat crank x 90.5 pistons
Dual HPMX 44's big beef manifolds, big valves, Web 86a cam with 1.4 rockers.
Let me also say that besides the leaks, this thing runs strong! I have only the samba and specifically the guys who frequent the performance engine forum to thank for that!
|
|
Back to top |
|
 |
Lingwendil Samba Member

Joined: February 25, 2009 Posts: 3999 Location: Antioch, California, a block from the hood
|
|
Back to top |
|
 |
slalombuggy Samba Member

Joined: July 17, 2010 Posts: 9334 Location: Canada
|
Posted: Fri Sep 16, 2022 7:31 am Post subject: Re: Leaky Valve Covers... To Vent or not to vent... |
|
|
I don't vent valve covers, I vent the case where the pressure builds. IF you have an electric fuel pump you can vent the pump opening. I also use a larger vent on my filler neck or on street engines , the CB breather tower with no baffles in the base.
But honestly if you are pushing out oil that hard I would do a leak down test and see how well your rings are sealing. |
|
Back to top |
|
 |
danhay Samba Member

Joined: January 13, 2006 Posts: 98 Location: Fort Worth, TX
|
Posted: Fri Sep 16, 2022 8:29 am Post subject: Re: Leaky Valve Covers... To Vent or not to vent... |
|
|
The engine has less than 200 miles on it so maybe the rings haven't seated yet. I can definitely vent it additionally at the former pump location, as I do run an electric fuel pump.
And to answer the other questions, the head studs are dry as well as the pushrod tubes. |
|
Back to top |
|
 |
rugblaster Samba Member
Joined: March 31, 2016 Posts: 1234 Location: San Angelo, Texas
|
Posted: Fri Sep 16, 2022 8:37 am Post subject: Re: Leaky Valve Covers... To Vent or not to vent... |
|
|
I would research pan evacuation systems. There are several benefits to be realized. The positive crankcase pressure in the case is the same in the valve covers. (via the pushrod tubes) _________________ '69 Karmy, '69 Camper, Meyers clone, '65 drag bug, 10.78 @ 128 (sold it) '51 Dodge farm truck,
'09 MB E350 '18 MB E400, '65 Plymouth Valiant convertible and a '19 Ford F250 King Ranch (nicer, but dirty, farm truck)
VWoA factory trained line tech 75 till 90 or so
ASE Master Certification
VWoA Assoc. of Quality Technicians inductee (One of 25 in the five state southwest region)
La Confrerie des Chevaliers du Tastevin (San Angelo Chapter)
TCU ......GO FROGS!!!!!! |
|
Back to top |
|
 |
jpaull Samba Member

Joined: February 22, 2005 Posts: 3650 Location: Paradise, Ca
|
Posted: Fri Sep 16, 2022 9:37 am Post subject: Re: Leaky Valve Covers... To Vent or not to vent... |
|
|
When a engine is first breaking in, this is always the worst time ever for blow by. make sure its not synthetic oil for break in, and keep romping on it. Add every type of breathing you can on the case as mentioned, and i would vent the passenger side valve cover like i have below. Avoid the typical slip on bung, use a AN bung.
If you have a sump, i would run the oil level slightly under the full mark, like half a quart low. If your over filling it at all, that will add insult to injury.
|
|
Back to top |
|
 |
Multi69s Samba Member

Joined: January 24, 2006 Posts: 5560 Location: Lefty, CA
|
|
Back to top |
|
 |
74 Thing Samba Member

Joined: September 02, 2004 Posts: 7642
|
Posted: Fri Sep 16, 2022 10:52 am Post subject: Re: Leaky Valve Covers... To Vent or not to vent... |
|
|
How are you currently venting the engine. From the photos in your gallery there is an alum oil filler with a filter on it. Those alum oil fillers use a 1/4" npt screw on barb fitting that have a smaller ID than the stock oil filler with the downdraft tube. |
|
Back to top |
|
 |
danhay Samba Member

Joined: January 13, 2006 Posts: 98 Location: Fort Worth, TX
|
Posted: Fri Sep 16, 2022 11:23 am Post subject: Re: Leaky Valve Covers... To Vent or not to vent... |
|
|
74 Thing wrote: |
How are you currently venting the engine. From the photos in your gallery there is an alum oil filler with a filter on it. Those alum oil fillers use a 1/4" npt screw on barb fitting that have a smaller ID than the stock oil filler with the downdraft tube. |
Yes, you are correct, that's all I'm doing to vent it currently. I have a CB coil bracket with another 1/4 NPT hole in it so I'm going to start by venting it there as well.
I didn't think about that being smaller than the stock road draft tube! |
|
Back to top |
|
 |
danhay Samba Member

Joined: January 13, 2006 Posts: 98 Location: Fort Worth, TX
|
Posted: Fri Sep 16, 2022 11:25 am Post subject: Re: Leaky Valve Covers... To Vent or not to vent... |
|
|
jpaull wrote: |
When a engine is first breaking in, this is always the worst time ever for blow by. make sure its not synthetic oil for break in, and keep romping on it. Add every type of breathing you can on the case as mentioned, and i would vent the passenger side valve cover like i have below. Avoid the typical slip on bung, use a AN bung.
If you have a sump, i would run the oil level slightly under the full mark, like half a quart low. If your over filling it at all, that will add insult to injury.
|
Ya know, I topped off the oil just before the last drive where the oil came out the worst. I'm sure that didn't help. Good advice there, as it has a Berg sump. |
|
Back to top |
|
 |
nextgen Samba Member
Joined: August 19, 2004 Posts: 6149 Location: CONGERS, N.Y.
|
|
Back to top |
|
 |
danhay Samba Member

Joined: January 13, 2006 Posts: 98 Location: Fort Worth, TX
|
Posted: Fri Sep 16, 2022 11:54 am Post subject: Re: Leaky Valve Covers... To Vent or not to vent... |
|
|
nextgen wrote: |
Did you put the covers, on a perfectly flat surface, like a glass table?? If they are not perfectly flat, that can be your problem |
Yes, they are flat.
Another thing I just thought of is this has Mahle forged pistons, and I believe the rings it came with are Chromoly. So ring seating will take a while. |
|
Back to top |
|
 |
madmike Samba Member
Joined: July 11, 2005 Posts: 5300 Location: Atlanta,Michigan
|
Posted: Fri Sep 16, 2022 2:08 pm Post subject: Re: Leaky Valve Covers... To Vent or not to vent... |
|
|
Increase the Vent to,,,,, as big as u can
 _________________ 'Black Ice'Drag Buggy 'Turbo'
Rail Buggy 1915 turbo
76 Drag/Street bug 2180cc 'Turbo' 11:85 @113 mph"If I go any faster I'll burn up the Hamster" ,gets 28 mpg. also 10/09/22 11.90 @115 mph
"If I'm ever on Life Support,UNPLUG Me, Then Plug me back In see if that Works" |
|
Back to top |
|
 |
74 Thing Samba Member

Joined: September 02, 2004 Posts: 7642
|
Posted: Fri Sep 16, 2022 3:46 pm Post subject: Re: Leaky Valve Covers... To Vent or not to vent... |
|
|
I am with Mike.
I would put a new breather on there and make sure it has a decent ID to actually vent your engine.
Did you replace the valve cover bails or bend them so they are tighter?
To seat the rings find an incline and go up wide open throttle in 2nd gear and then decelerate in 2nd gear back down. Do it 2 - 3 times and get it hot and they should seat. |
|
Back to top |
|
 |
Lingwendil Samba Member

Joined: February 25, 2009 Posts: 3999 Location: Antioch, California, a block from the hood
|
|
Back to top |
|
 |
74 Thing Samba Member

Joined: September 02, 2004 Posts: 7642
|
Posted: Fri Sep 16, 2022 4:14 pm Post subject: Re: Leaky Valve Covers... To Vent or not to vent... |
|
|
Lingwendil wrote: |
The stock 73/74 style breather has no downdraft tube, and a 19mm breather port, run one of those with a length of decent hose up out of the way, and run it to a catch can with a filter on it. It'll be bigger ID than the take off on the cheap spun aluminum dealies.
|
That is what I run, but I position it so the breather is on top like it was originally installed. If you run your finger around the inside lip you will notice where the breather cut out is which is in line with the breather hose outlet. If you position it with the breather on the low side if oil gets pushed up it will block the breathing capability.
I know a lot of people do not like to do so, but I run a 3/4" hose from that fitting up and over and into the top of the air cleaner for the dual carbs. Either do that or run it to a breather box like others suggested.
I would still check your bails, and when installing the vc gaskets sometimes you can cut a little on the corners off and it will lay flat. Maybe try to double up gaskets too and permatex them together.
Just some ideas for you. |
|
Back to top |
|
 |
nextgen Samba Member
Joined: August 19, 2004 Posts: 6149 Location: CONGERS, N.Y.
|
|
Back to top |
|
 |
bsairhead Samba Member
Joined: October 08, 2008 Posts: 4517 Location: viroqua wi.
|
Posted: Fri Sep 16, 2022 5:14 pm Post subject: Re: Leaky Valve Covers... To Vent or not to vent... |
|
|
Sounds like you tried everything but stock. |
|
Back to top |
|
 |
Zed999 Samba Member
Joined: March 04, 2018 Posts: 1408 Location: UK
|
Posted: Fri Sep 16, 2022 11:21 pm Post subject: Re: Leaky Valve Covers... To Vent or not to vent... |
|
|
I had some heads once where the casting just outside of the cover sealing surface was too high to allow the covers to seat hard enough on the gaskets. |
|
Back to top |
|
 |
danhay Samba Member

Joined: January 13, 2006 Posts: 98 Location: Fort Worth, TX
|
Posted: Mon Sep 19, 2022 11:50 am Post subject: Re: Leaky Valve Covers... To Vent or not to vent... |
|
|
Thanks everyone. I'm going to vent the case at the fuel pump mount and report back. I'll probably weld a bung into the 1-2 valve cover as well eventually.
I'll report my findings. |
|
Back to top |
|
 |
|