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Restore Fuel Flap Cable Assembly?
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BigSky
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Joined: March 13, 2005
Posts: 18
Location: Ames, Iowa
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PostPosted: Fri Mar 22, 2024 12:27 pm    Post subject: Restore Fuel Flap Cable Assembly? Reply with quote

So the fuel flap cable on my 74 Ghia was getting very hard to pull... and snapped.

Stupidly, yes I know, I cut the cable housing to remove the assembly... thinking it didn't matter because I was going to replace it with a new one. Well, KGPR does not currently have them, and they have been on backorder for a while.

I bought a used one on Ebay. I paid a lot of money, and what I got was junk...cable housing totally frayed, rubber seal was split, missing cover on latch end. I'm returning it.

Has anyone ever rebuilt one of these? I'm going to need a new cable and housing. The cable and ends seem similar to a motorcycle cable. (I have an old British bike).

I've read posts about sticking a magnet on the door to keep it shut, but I don't know how that would work since the door is pot metal. I always thought it was cool that it opened from the inside, so I'd like to keep it that way.

Thanks.
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jason_hamilton
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Joined: February 07, 2003
Posts: 1118
Location: Abbotsford, BC
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PostPosted: Fri Mar 22, 2024 3:47 pm    Post subject: Re: Restore Fuel Flap Cable Assembly? Reply with quote

I would glue a rare earth magnet to the lid and opening as a temporary fix.
link

AirHead Parts sells the part.

Maybe check with a trusted place like House of Ghia.
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Jason Hamilton
1969 Karmann Ghia coupe
@MiddleAgedHoon


Last edited by jason_hamilton on Sun Mar 24, 2024 6:21 am; edited 1 time in total
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BigSky
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Joined: March 13, 2005
Posts: 18
Location: Ames, Iowa
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PostPosted: Fri Mar 22, 2024 4:46 pm    Post subject: Re: Restore Fuel Flap Cable Assembly? Reply with quote

AirHead Parts (KGPR) has been out of stock for a while. I'm on the waiting list.

I don't see it on House of Ghia's website, but will give them a call.

There's a person selling one on the Samba, but they don't have great reviews.

If all else fails. I'll try the magnet.

Thank you.
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Marcdeb
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Joined: May 22, 2019
Posts: 3039
Location: Vermont
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PostPosted: Sat Mar 23, 2024 5:00 am    Post subject: Re: Restore Fuel Flap Cable Assembly? Reply with quote

Here's a thread with a lot of information about the fuel door cable assembly.

https://www.thesamba.com/vw/forum/viewtopic.php?t=738197&highlight=
_________________
Marc
68 Karmann Ghia Cabrio Autostick
71 Karmann Ghia Cabrio

Previously Owned:
2011 VW EOS Hard Top Conv
2008 Saab 9-3 2.0T Conv
2003 Saab 9-3 SE Conv
2001 Saab 9-3 Conv
1998 BMW 3 Series Conv
1997 Saab 900 Conv
1997 Mazda Miata

68 Ghia Vert Survivor with 22,350 miles: https://www.thesamba.com/vw/forum/viewtopic.php?t=768107&highlight=
71 Ghia Vert Restoration: https://www.thesamba.com/vw/forum/viewtopic.php?t=726710&postorder=asc
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Olli from NJ
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Joined: May 10, 2007
Posts: 302
Location: Milton,DE
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PostPosted: Sun Mar 24, 2024 4:39 am    Post subject: Re: Restore Fuel Flap Cable Assembly? Reply with quote

Here is one listed in the classifieds.

https://www.thesamba.com/vw/classifieds/detail.php?id=2674788

Olli
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BigSky
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Joined: March 13, 2005
Posts: 18
Location: Ames, Iowa
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PostPosted: Sun Mar 24, 2024 4:15 pm    Post subject: Re: Restore Fuel Flap Cable Assembly? Reply with quote

Olli from NJ wrote:
Here is one listed in the classifieds.

https://www.thesamba.com/vw/classifieds/detail.php?id=2674788

Olli


Well dang, I missed it.
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