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Casperfg Samba Member
Joined: August 31, 2024 Posts: 18
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Posted: Sun Dec 15, 2024 8:32 am Post subject: 57' split case lube change |
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Hi folks,
I recently purchased a beautifully restored 57 beetle. However it's been sitting for quite a while on display in a showroom. I'd like to change the split case lube and have looked through my reference materials and can find a clear image of the fill and drain plugs. Can anyone give me some guidance please? I have a lift to ease the process. Was contemplating maybe doing a doing a change then a leisurely drive and repeat. Also gear changes feel a little stiff, any lube recommendations are appreciated. I know there some great newer slick lubes available since the 1950's.
My sincere,
Thanks!
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67rustavenger Samba Member

Joined: February 24, 2015 Posts: 11477 Location: Oregon
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BulliBill Samba Member

Joined: July 09, 2004 Posts: 4793 Location: St Charles, MO
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Posted: Wed Dec 18, 2024 9:32 am Post subject: Re: 57' split case lube change |
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If the Oval is currently drivable as-is, I'd take it out for a spin for a while, long enough to get the old gear oil warmed up nicely. Then up on the lift, pull the drain plug and leave it to drain completely for at least an hour or so. That thick gear oil will drain quicker and more completely when warm/hot. Then refill to the lower edge of the fillplug hole (oil just starting to spill out the hole). I use a inexpensive auto store bought gear oil container with a built-in hand pump and 3 foot hose. Fill it slowly, as it will take a little time for that thick gear oil to ooze its way all throughout the transaxle and level out properly. Once it starts oozing out the fill hole, button it up and take it out again for another nice drive to work that fresh GL4 all throughout that transaxle. Um, um, good!
Bill Bowman _________________ I'm looking for these license plate frames for my fleet:
Coeur D'Alene - Lake Shore Volkswagen
Mission VW - San Fernando
Thornton VW - Stockton
Thanks for any help! |
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Eric&Barb Samba Member

Joined: September 19, 2004 Posts: 26209 Location: Olympia Wash Rinse & Repeat
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Posted: Wed Dec 18, 2024 1:13 pm Post subject: Re: 57' split case lube change |
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Ditto on the drive it to get any crud stirred up in the transaxle. Would first make sure the gear oil level is FULL. Then drive it 500 to 1,000 miles and change it then. If the gear oil comes out super dirty, change the gear oil again 1,000 or so miles later. Make sure to tea leaf read any remains in the drain pan, you want no bits and pieces of metal any bigger than a pin head. _________________ In Stereo, Where Available! |
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KTPhil  Samba Member

Joined: April 06, 2006 Posts: 36271 Location: Conejo Valley, CA
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Posted: Wed Dec 18, 2024 1:40 pm Post subject: Re: 57' split case lube change |
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Be sure the fill plug can be loosened and removed BEFORE you remove the drain plug!
To be clear... I've never owned an old split-case tranny, but I believe there are TWO drain plugs to be removed in order to fully drain it from both sections. _________________ Current Fleet:
- '71 Fastback
- '69 Westfalia
Retired:
- '67 Beetle
- '65 Beetle (x2)
- '65 Bus
- '71 Squareback |
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Dan22 Samba Member

Joined: August 30, 2019 Posts: 703 Location: Battle Ground, WA
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esde Samba Member

Joined: October 20, 2007 Posts: 6381 Location: central rust belt
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Posted: Wed Dec 18, 2024 5:01 pm Post subject: Re: 57' split case lube change |
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Agree with the above posts, do a hot drain and refill with standard gear oil. If it is still notchy and rough you could try a better lube but they are $$$. The early split case transmissions have bushings in many places that later transmissions have bearings, so when there is some sludge and sediment it is more likely the shafts will all drag and shifting is tough.. _________________ modok wrote:
Bent cranks are silent but gather no moss. I mean, ah, something like that. |
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