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40hp performance build
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Wheelie Pete
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Joined: October 06, 2005
Posts: 540
Location: Detroit Rock City
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PostPosted: Wed Apr 16, 2025 2:01 pm    Post subject: 40hp performance build Reply with quote

Hello! Im looking to build a performance 40hp engine for my 59. I haven't decided on the the combo yet - but I wondering if anyone has any engine dimensions. I need to complete my calculations before I decide! I need -


1. Barrel length ( from mating surface to mating surface) I think its shorter than the 1600 barrels, but I'm not sure by how much.


2. Compression Height (distance from top of piston to middle of piston pin) on a stock 77mm 40hp piston.

Does anyone have that info or know where I can find it? I'm fresh out of 40 hp piston and cylinders, so I can't measure it myself!

Thanks!! Wheelie Pete


Last edited by Wheelie Pete on Thu Apr 17, 2025 5:55 pm; edited 1 time in total
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l3illN
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Joined: November 15, 2008
Posts: 35
Location: San Jose, CA
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PostPosted: Thu Apr 17, 2025 1:29 pm    Post subject: Re: 40hp performance build Reply with quote

I measured a barrel and piston. I got 108mm seal to seal on the barrel and 39 pin center to top on the piston.
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Wheelie Pete
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Joined: October 06, 2005
Posts: 540
Location: Detroit Rock City
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PostPosted: Thu Apr 17, 2025 5:56 pm    Post subject: Re: 40hp performance build Reply with quote

Thanks!! Wheelie Pete
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RWK
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Joined: June 24, 2009
Posts: 1664
Location: S.W. MI
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PostPosted: Sat Apr 19, 2025 6:08 am    Post subject: Re: 40hp performance build Reply with quote

Make sure you deck the case, and add case savers, the decks were collapsed or sunk about .008,(.2mm) between the cylinders on the last 40 I worked on, pulled head stud also, found out during re-assemble Embarassed
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