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brewvan Samba Member
Joined: March 21, 2025 Posts: 23 Location: Loomis california
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Posted: Fri Apr 25, 2025 1:26 pm Post subject: Brakes needing to be pumped after new master cylinder |
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Hey I have an 86 vanagon and I put a new MC in, changed 90% of the hydraulic brake lines, but GW stainless steel hoses on, and bleed the system multiple times and I have to pump it two or three times for it to firm up. Any ideas? Also side note but I noticed the little rubber seal for the cap has a crack in it. not sure if that has anything to do with this. |
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Glenn  Mr. 010

Joined: December 25, 2001 Posts: 79221 Location: Sneaking up behind you
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Posted: Fri Apr 25, 2025 1:38 pm Post subject: Re: Brakes needing to be pumped after new master cylinder |
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Did you bench bleed the master before installing?
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_________________ Glenn
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Last edited by Glenn on Fri Apr 25, 2025 2:18 pm; edited 1 time in total |
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brewvan Samba Member
Joined: March 21, 2025 Posts: 23 Location: Loomis california
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Posted: Fri Apr 25, 2025 1:46 pm Post subject: Re: Brakes needing to be pumped after new master cylinder |
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I did bench bleed it |
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Altoona Samba Member
Joined: November 14, 2011 Posts: 582
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Posted: Fri Apr 25, 2025 2:34 pm Post subject: Re: Brakes needing to be pumped after new master cylinder |
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Did you replace the wheel cylinders with ones missing the internal springs? |
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brewvan Samba Member
Joined: March 21, 2025 Posts: 23 Location: Loomis california
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Posted: Fri Apr 25, 2025 2:40 pm Post subject: Re: Brakes needing to be pumped after new master cylinder |
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If I pump it up it holds pressure great until I let my foot off. |
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Altoona Samba Member
Joined: November 14, 2011 Posts: 582
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Posted: Fri Apr 25, 2025 2:51 pm Post subject: Re: Brakes needing to be pumped after new master cylinder |
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brewvan wrote: |
If I pump it up it holds pressure great until I let my foot off. |
Did you replace the wheel cylinders? |
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brewvan Samba Member
Joined: March 21, 2025 Posts: 23 Location: Loomis california
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Posted: Fri Apr 25, 2025 3:26 pm Post subject: Re: Brakes needing to be pumped after new master cylinder |
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Wheel cylinders haven’t been touched |
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Ahwahnee Samba Member

Joined: June 05, 2010 Posts: 10172 Location: Mt Lemmon, AZ
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Posted: Fri Apr 25, 2025 4:40 pm Post subject: Re: Brakes needing to be pumped after new master cylinder |
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brewvan wrote: |
If I pump it up it holds pressure great until I let my foot off. |
That is typical of an incomplete bleed - pumping compresses the air to a point where the brakes momentarily work.
I always pressure bleed (several ways, I have a simple approach using a bicycle inner tube). |
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syncrodoka Samba Member

Joined: December 27, 2005 Posts: 12238 Location: Santa Cruz, CA
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Posted: Fri Apr 25, 2025 4:42 pm Post subject: Re: Brakes needing to be pumped after new master cylinder |
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brewvan wrote: |
If I pump it up it holds pressure great until I let my foot off. |
Classic symptom of air in the system. You may need to try a different type of bleeding style. Pressure bleeding is very effective, cost conscious people even make their own. |
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brewvan Samba Member
Joined: March 21, 2025 Posts: 23 Location: Loomis california
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Posted: Fri Apr 25, 2025 5:48 pm Post subject: Re: Brakes needing to be pumped after new master cylinder |
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I’ll try pressure bleeding. Is it possible for that to happen if my drums are not adjusted equally? |
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syncrodoka Samba Member

Joined: December 27, 2005 Posts: 12238 Location: Santa Cruz, CA
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Posted: Fri Apr 25, 2025 6:42 pm Post subject: Re: Brakes needing to be pumped after new master cylinder |
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Properly adjusted rear brakes will give a correct, higher brake pedal. I always adjust them first but your system needs to be bled. |
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Ahwahnee Samba Member

Joined: June 05, 2010 Posts: 10172 Location: Mt Lemmon, AZ
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?Waldo? Samba Member

Joined: February 22, 2006 Posts: 9926 Location: Where?
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Posted: Sat Apr 26, 2025 7:48 am Post subject: Re: Brakes needing to be pumped after new master cylinder |
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Rear brakes significantly out of adjustment will require pumping for a solid pedal, e.g. first pump moves the shoes close to the drums, next pump gives the solid feel. |
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Wildthings Samba Member

Joined: March 13, 2005 Posts: 52085
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Posted: Sat Apr 26, 2025 11:22 am Post subject: Re: Brakes needing to be pumped after new master cylinder |
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Did you do anything at all to the rear brakes? If so, what? |
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brewvan Samba Member
Joined: March 21, 2025 Posts: 23 Location: Loomis california
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Posted: Sun Apr 27, 2025 12:52 pm Post subject: Re: Brakes needing to be pumped after new master cylinder |
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Ahhh gotcha. I haven't done anything to the rear brakes because ive been unable to get the drums off. it does seem that the passenger side rear isn't adjust the same as the other side. any advice on removing the drums? |
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Wildthings Samba Member

Joined: March 13, 2005 Posts: 52085
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Posted: Sun Apr 27, 2025 8:37 pm Post subject: Re: Brakes needing to be pumped after new master cylinder |
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brewvan wrote: |
Ahhh gotcha. I haven't done anything to the rear brakes because ive been unable to get the drums off. it does seem that the passenger side rear isn't adjust the same as the other side. any advice on removing the drums? |
I always just remove the nut and hub. Easy enough if you have the tools to do so and with the hub out of the way you can replace the outer wheel seal and using a needle can pump a bit of new grease into the wheel bearings. |
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raygreenwood Samba Member
Joined: November 24, 2008 Posts: 23002 Location: Oklahoma City
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Posted: Sun Apr 27, 2025 10:31 pm Post subject: Re: Brakes needing to be pumped after new master cylinder |
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syncrodoka wrote: |
brewvan wrote: |
If I pump it up it holds pressure great until I let my foot off. |
Classic symptom of air in the system. You may need to try a different type of bleeding style. Pressure bleeding is very effective, cost conscious people even make their own. |
This is also a dead on symptom of something else.
Question: New master cylinder...meaning "NEW BUILD"...meaning manufactured recently...right? Or....
Is this an NOS cylinder? An old one?
This happens with many (I would say the vast majority) of NOS master cylinders over about 10 years old. The problem is that the EPDM seals harden up with age. That in itself is not a big deal. But, being confined in the bore on a shelf somewhere, they take on compression set. This means that they do not naturally extend outward.
They can hold great pressure but any relaxation of the pedal and they collapse and the pedal goes to the floor.
If not, if its a recent build master cylinder....yes...it may just need better bleeding.
Ray |
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brewvan Samba Member
Joined: March 21, 2025 Posts: 23 Location: Loomis california
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Posted: Tue May 06, 2025 12:43 am Post subject: Re: Brakes needing to be pumped after new master cylinder |
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Here’s some info and an update. Removed the drums and cleaned the everything up. Installed new German built wheel cylinders. Re bench bleed the MC. Re bleed the whole system in the correct order multiple times. All the fittings are tight and leak free. No air is coming out even with a pressure bleeder. The MC I bought was from go westy and it’s the classic line brand. The brake pedal holds fine when the engine is off and I pump it up but when the engine is on the pedal slams to the floor. If I pump up the pedal while it’s running the brake pedal falls slowly to the floor. Any thoughts? |
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MarkWard Samba Member

Joined: February 09, 2005 Posts: 18577 Location: Retired South Florida
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Posted: Tue May 06, 2025 4:39 am Post subject: Re: Brakes needing to be pumped after new master cylinder |
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Stock engine? Stock brake booster? |
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Igeo Samba Member

Joined: September 25, 2018 Posts: 897 Location: Oakland, CA
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Posted: Tue May 06, 2025 6:55 am Post subject: Re: Brakes needing to be pumped after new master cylinder |
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I'm starting to think you got a bad master. _________________ 1987 Westfalia 2.1 WBX Manual |
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