Hello! Log in or Register   |  Help  |  Donate  |  Buy Shirts See all banner ads | Advertise on TheSamba.com  
TheSamba.com
 
Brakes needing to be pumped after new master cylinder
Page: 1, 2, 3  Next
Forum Index -> Vanagon Share: Facebook Twitter
Reply to topic
Print View
Quick sort: Show newest posts on top | Show oldest posts on top View previous topic :: View next topic  
Author Message
brewvan
Samba Member


Joined: March 21, 2025
Posts: 23
Location: Loomis california
brewvan is offline 

PostPosted: Fri Apr 25, 2025 1:26 pm    Post subject: Brakes needing to be pumped after new master cylinder Reply with quote

Hey I have an 86 vanagon and I put a new MC in, changed 90% of the hydraulic brake lines, but GW stainless steel hoses on, and bleed the system multiple times and I have to pump it two or three times for it to firm up. Any ideas? Also side note but I noticed the little rubber seal for the cap has a crack in it. not sure if that has anything to do with this.
Back to top
View user's profile Send private message Classifieds Feedback
Glenn Premium Member
Mr. 010


Joined: December 25, 2001
Posts: 79221
Location: Sneaking up behind you
Glenn is offline 

PostPosted: Fri Apr 25, 2025 1:38 pm    Post subject: Re: Brakes needing to be pumped after new master cylinder Reply with quote

Did you bench bleed the master before installing?


Link

_________________
Glenn
74 Beetle Specs | 74 Beetle Restoration | 2180cc Engine
"You may not get what you pay for, but you always pay for what you get"

Member #1009

#BlueSquare

עַם יִשְׂרָאֵל חַי


Last edited by Glenn on Fri Apr 25, 2025 2:18 pm; edited 1 time in total
Back to top
View user's profile Send private message Send e-mail Visit poster's website Gallery Classifieds Feedback
brewvan
Samba Member


Joined: March 21, 2025
Posts: 23
Location: Loomis california
brewvan is offline 

PostPosted: Fri Apr 25, 2025 1:46 pm    Post subject: Re: Brakes needing to be pumped after new master cylinder Reply with quote

I did bench bleed it
Back to top
View user's profile Send private message Classifieds Feedback
Altoona
Samba Member


Joined: November 14, 2011
Posts: 582

Altoona is offline 

PostPosted: Fri Apr 25, 2025 2:34 pm    Post subject: Re: Brakes needing to be pumped after new master cylinder Reply with quote

Did you replace the wheel cylinders with ones missing the internal springs?
Back to top
View user's profile Send private message Gallery Classifieds Feedback
brewvan
Samba Member


Joined: March 21, 2025
Posts: 23
Location: Loomis california
brewvan is offline 

PostPosted: Fri Apr 25, 2025 2:40 pm    Post subject: Re: Brakes needing to be pumped after new master cylinder Reply with quote

If I pump it up it holds pressure great until I let my foot off.
Back to top
View user's profile Send private message Classifieds Feedback
Altoona
Samba Member


Joined: November 14, 2011
Posts: 582

Altoona is offline 

PostPosted: Fri Apr 25, 2025 2:51 pm    Post subject: Re: Brakes needing to be pumped after new master cylinder Reply with quote

brewvan wrote:
If I pump it up it holds pressure great until I let my foot off.



Did you replace the wheel cylinders?
Back to top
View user's profile Send private message Gallery Classifieds Feedback
brewvan
Samba Member


Joined: March 21, 2025
Posts: 23
Location: Loomis california
brewvan is offline 

PostPosted: Fri Apr 25, 2025 3:26 pm    Post subject: Re: Brakes needing to be pumped after new master cylinder Reply with quote

Wheel cylinders haven’t been touched
Back to top
View user's profile Send private message Classifieds Feedback
Ahwahnee
Samba Member


Joined: June 05, 2010
Posts: 10172
Location: Mt Lemmon, AZ
Ahwahnee is offline 

PostPosted: Fri Apr 25, 2025 4:40 pm    Post subject: Re: Brakes needing to be pumped after new master cylinder Reply with quote

brewvan wrote:
If I pump it up it holds pressure great until I let my foot off.


That is typical of an incomplete bleed - pumping compresses the air to a point where the brakes momentarily work.

I always pressure bleed (several ways, I have a simple approach using a bicycle inner tube).
Back to top
View user's profile Send private message Gallery Classifieds Feedback
syncrodoka
Samba Member


Joined: December 27, 2005
Posts: 12238
Location: Santa Cruz, CA
syncrodoka is offline 

PostPosted: Fri Apr 25, 2025 4:42 pm    Post subject: Re: Brakes needing to be pumped after new master cylinder Reply with quote

brewvan wrote:
If I pump it up it holds pressure great until I let my foot off.

Classic symptom of air in the system. You may need to try a different type of bleeding style. Pressure bleeding is very effective, cost conscious people even make their own.
Back to top
View user's profile Send private message Gallery Classifieds Feedback
brewvan
Samba Member


Joined: March 21, 2025
Posts: 23
Location: Loomis california
brewvan is offline 

PostPosted: Fri Apr 25, 2025 5:48 pm    Post subject: Re: Brakes needing to be pumped after new master cylinder Reply with quote

I’ll try pressure bleeding. Is it possible for that to happen if my drums are not adjusted equally?
Back to top
View user's profile Send private message Classifieds Feedback
syncrodoka
Samba Member


Joined: December 27, 2005
Posts: 12238
Location: Santa Cruz, CA
syncrodoka is offline 

PostPosted: Fri Apr 25, 2025 6:42 pm    Post subject: Re: Brakes needing to be pumped after new master cylinder Reply with quote

Properly adjusted rear brakes will give a correct, higher brake pedal. I always adjust them first but your system needs to be bled.
Back to top
View user's profile Send private message Gallery Classifieds Feedback
Ahwahnee
Samba Member


Joined: June 05, 2010
Posts: 10172
Location: Mt Lemmon, AZ
Ahwahnee is offline 

PostPosted: Fri Apr 25, 2025 8:38 pm    Post subject: Re: Brakes needing to be pumped after new master cylinder Reply with quote

The arrangement I use to apply modest air pressure to the system for thorough bleeding.

https://www.thesamba.com/vw/forum/viewtopic.php?p=9386081&highlight=tube#9386081
Back to top
View user's profile Send private message Gallery Classifieds Feedback
?Waldo?
Samba Member


Joined: February 22, 2006
Posts: 9926
Location: Where?
?Waldo? is offline 

PostPosted: Sat Apr 26, 2025 7:48 am    Post subject: Re: Brakes needing to be pumped after new master cylinder Reply with quote

Rear brakes significantly out of adjustment will require pumping for a solid pedal, e.g. first pump moves the shoes close to the drums, next pump gives the solid feel.
Back to top
View user's profile Send private message Gallery Classifieds Feedback
Wildthings
Samba Member


Joined: March 13, 2005
Posts: 52085

Wildthings is offline 

PostPosted: Sat Apr 26, 2025 11:22 am    Post subject: Re: Brakes needing to be pumped after new master cylinder Reply with quote

Did you do anything at all to the rear brakes? If so, what?
Back to top
View user's profile Send private message Gallery Classifieds Feedback
brewvan
Samba Member


Joined: March 21, 2025
Posts: 23
Location: Loomis california
brewvan is offline 

PostPosted: Sun Apr 27, 2025 12:52 pm    Post subject: Re: Brakes needing to be pumped after new master cylinder Reply with quote

Ahhh gotcha. I haven't done anything to the rear brakes because ive been unable to get the drums off. it does seem that the passenger side rear isn't adjust the same as the other side. any advice on removing the drums?
Back to top
View user's profile Send private message Classifieds Feedback
Wildthings
Samba Member


Joined: March 13, 2005
Posts: 52085

Wildthings is offline 

PostPosted: Sun Apr 27, 2025 8:37 pm    Post subject: Re: Brakes needing to be pumped after new master cylinder Reply with quote

brewvan wrote:
Ahhh gotcha. I haven't done anything to the rear brakes because ive been unable to get the drums off. it does seem that the passenger side rear isn't adjust the same as the other side. any advice on removing the drums?


I always just remove the nut and hub. Easy enough if you have the tools to do so and with the hub out of the way you can replace the outer wheel seal and using a needle can pump a bit of new grease into the wheel bearings.
Back to top
View user's profile Send private message Gallery Classifieds Feedback
raygreenwood
Samba Member


Joined: November 24, 2008
Posts: 23002
Location: Oklahoma City
raygreenwood is offline 

PostPosted: Sun Apr 27, 2025 10:31 pm    Post subject: Re: Brakes needing to be pumped after new master cylinder Reply with quote

syncrodoka wrote:
brewvan wrote:
If I pump it up it holds pressure great until I let my foot off.

Classic symptom of air in the system. You may need to try a different type of bleeding style. Pressure bleeding is very effective, cost conscious people even make their own.



This is also a dead on symptom of something else.

Question: New master cylinder...meaning "NEW BUILD"...meaning manufactured recently...right? Or....

Is this an NOS cylinder? An old one?

This happens with many (I would say the vast majority) of NOS master cylinders over about 10 years old. The problem is that the EPDM seals harden up with age. That in itself is not a big deal. But, being confined in the bore on a shelf somewhere, they take on compression set. This means that they do not naturally extend outward.

They can hold great pressure but any relaxation of the pedal and they collapse and the pedal goes to the floor.

If not, if its a recent build master cylinder....yes...it may just need better bleeding.

Ray
Back to top
View user's profile Send private message Send e-mail Gallery Classifieds Feedback
brewvan
Samba Member


Joined: March 21, 2025
Posts: 23
Location: Loomis california
brewvan is offline 

PostPosted: Tue May 06, 2025 12:43 am    Post subject: Re: Brakes needing to be pumped after new master cylinder Reply with quote

Here’s some info and an update. Removed the drums and cleaned the everything up. Installed new German built wheel cylinders. Re bench bleed the MC. Re bleed the whole system in the correct order multiple times. All the fittings are tight and leak free. No air is coming out even with a pressure bleeder. The MC I bought was from go westy and it’s the classic line brand. The brake pedal holds fine when the engine is off and I pump it up but when the engine is on the pedal slams to the floor. If I pump up the pedal while it’s running the brake pedal falls slowly to the floor. Any thoughts?
Back to top
View user's profile Send private message Classifieds Feedback
MarkWard
Samba Member


Joined: February 09, 2005
Posts: 18577
Location: Retired South Florida
MarkWard is offline 

PostPosted: Tue May 06, 2025 4:39 am    Post subject: Re: Brakes needing to be pumped after new master cylinder Reply with quote

Stock engine? Stock brake booster?
Back to top
View user's profile Send private message Gallery Classifieds Feedback
Igeo
Samba Member


Joined: September 25, 2018
Posts: 897
Location: Oakland, CA
Igeo is offline 

PostPosted: Tue May 06, 2025 6:55 am    Post subject: Re: Brakes needing to be pumped after new master cylinder Reply with quote

I'm starting to think you got a bad master.
_________________
1987 Westfalia 2.1 WBX Manual
Back to top
View user's profile Send private message Gallery Classifieds Feedback
Display posts from previous:   
Reply to topic    Forum Index -> Vanagon All times are Mountain Standard Time/Pacific Daylight Savings Time
Page: 1, 2, 3  Next
Page 1 of 3

 
Jump to:  
You cannot post new topics in this forum
You cannot reply to topics in this forum
You cannot edit your posts in this forum
You cannot delete your posts in this forum
You cannot vote in polls in this forum

About | Help! | Advertise | Donate | Premium Membership | Privacy/Terms of Use | Contact Us | Site Map
Copyright © 1996-2024, Everett Barnes. All Rights Reserved.
Not affiliated with or sponsored by Volkswagen of America | Forum powered by phpBB
Links to eBay or other vendor sites may be affiliate links where the site receives compensation.