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cubangt Samba Member
Joined: October 01, 2023 Posts: 71 Location: Houston, Tx
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Posted: Thu May 01, 2025 11:23 am Post subject: Suggested front end upgrades(brakes, suspension, etc..) |
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We are working on a 71 bus, and while the motor is being built, want to look at other areas we can focus on.
Front brakes look original, so would like to look at new components and/or upgrades.
Recommended site/source for such upgrades? And what to look for if doing upgrades?
Suspension upgrades worth the cost.
Ill try and post a picture of the current front brakes and such. |
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airschooled Air-Schooled

Joined: April 04, 2012 Posts: 13407 Location: West Coast, USA
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Posted: Thu May 01, 2025 11:30 am Post subject: Re: Suggested front end upgrades(brakes, suspension, etc..) |
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Howdy! What are your goals for the car? Is it a pop top camper or an empty van?
Thicker front sway bars make buses feel numb and dull, just like a modern SUV. An alignment that favors caster over camber makes the car much more stable and predictable in high speed winds. If you’re having trouble finding 71-72 brake caliper parts, the 73-79 retrofit kit is excellent with the new calipers available from Wolfsburg West. The stock brakes are excellent, though new boosters are not as good as rebuilt original boosters.
Load rated tires make buses feel better than any bolt-on upgrade, and correct inflation pressures are in the owners manual, not online.
Good luck!
Robbie _________________ One-on-one tech help for your vintage Volkswagen:
www.airschooled.com
https://www.patreon.com/airschooled |
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busdaddy Samba Member

Joined: February 12, 2004 Posts: 52557 Location: Surrey B.C. Canada, but thinking of Ukraine
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Posted: Thu May 01, 2025 2:58 pm Post subject: Re: Suggested front end upgrades(brakes, suspension, etc..) |
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No VW magazine that's advertiser biased will ever do a story about you Robbie, all this crazy talk about stuff you don't have to buy or how VW already figured it out, madness I say!  _________________ Rust NEVER sleeps and stock never goes out of style.
Please don't PM technical questions, ask your problem in public so everyone can play along. If you think it's too stupid post it here
Stop dead photo links! Post your photos to The Samba Gallery!
Слава Україні! |
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SGKent  Samba Member

Joined: October 30, 2007 Posts: 42044 Location: at the beach
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Posted: Thu May 01, 2025 3:22 pm Post subject: Re: Suggested front end upgrades(brakes, suspension, etc..) |
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Robbie - one thing that you have done quite successfully is to show the world that a mostly stock VW bus is reliable and fun to go places in. 1971 is a great year, and I am sure there are a lot of good original parts out there if someone digs for them a little. Why people buy them and immediately want to turn them into the SUV they didn't buy is beyond me. Get one of each.  _________________ "Most people don't know what they're doing, and a lot of them are really good at it." - George Carlin |
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cubangt Samba Member
Joined: October 01, 2023 Posts: 71 Location: Houston, Tx
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Posted: Thu May 08, 2025 9:42 am Post subject: Re: Suggested front end upgrades(brakes, suspension, etc..) |
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airschooled wrote: |
Howdy! What are your goals for the car? Is it a pop top camper or an empty van?
Thicker front sway bars make buses feel numb and dull, just like a modern SUV. An alignment that favors caster over camber makes the car much more stable and predictable in high speed winds. If you’re having trouble finding 71-72 brake caliper parts, the 73-79 retrofit kit is excellent with the new calipers available from Wolfsburg West. The stock brakes are excellent, though new boosters are not as good as rebuilt original boosters.
Load rated tires make buses feel better than any bolt-on upgrade, and correct inflation pressures are in the owners manual, not online.
Good luck!
Robbie |
It will be my daughters daily once she learns to drive manual and gets her license, no hurry to get to that point. In the mean time, ill be the one driving it around once its running to make sure things are running and handling correctly and safely.
load rated tires already mounted on newly powder coated rims and installed, makes a huge difference in look.
And brake system just needs to be gone thru thoroughly and make sure everything is working and correct. |
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KTPhil  Samba Member

Joined: April 06, 2006 Posts: 35700 Location: Conejo Valley, CA
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Posted: Thu May 08, 2025 11:43 am Post subject: Re: Suggested front end upgrades(brakes, suspension, etc..) |
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When were the flexible rubber brake lines replaced? If you don't know, replace them now while it's easier, and flush the system with new fluid. _________________ Current Fleet:
- '71 Fastback
- '69 Westfalia
Retired:
- '67 Beetle
- '65 Beetle (x2)
- '65 Bus
- '71 Squareback |
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RLFD213 Samba Member
Joined: January 21, 2009 Posts: 465
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Posted: Thu May 08, 2025 5:12 pm Post subject: Re: Suggested front end upgrades(brakes, suspension, etc..) |
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Check over everything g up front and since parts are still affordable change them if you suspect they need it.
Steering disc, tie rod assemblies, drag link, steering shock. Remove the grease or oil from the steering box and put corneas grease in it. Change the shift rod bushings and grease the shaft. Change the coupler to a good one also. Brake wise change the hoses and it’s a little pricey but GoWesty has a really good brake kit. Also you can put an electric vacuum pump on and have vacuum assisted brakes. Suspension stuff: good shocks like KYB, make sure the ball joints are ok and atleast grease them if not replace them, grease the beam and if you can repack wheel bearings. |
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aeromech Samba Member

Joined: January 24, 2006 Posts: 17593 Location: San Diego, California
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Posted: Thu May 08, 2025 7:38 pm Post subject: Re: Suggested front end upgrades(brakes, suspension, etc..) |
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My first bus was a 1971 I purchased in 1979 and drove for 26 years. Ived owned several and currently have another, similar, 1971 bus for about the last 6 years. All that said, I have over 50 years experience both as a VW owner and a professional mechanic. I’m 68.
My first point is that I think I know what I’m talking about. My second point is that VW magazines and vendors make their livelihood off selling stuff and sometimes have no problem leading the uninformed down a long, wrong, expensive path of unnecessary “upgrades”.
In my 50 years I’ve made several mistakes. Unless you want to repeat those mistakes I recommend that you listen to those of us here with your success in mind rather than those with a target on your wallet.
Lastly, the internet has a million different opinions and if you want to hear a particular result, keep searching because I’m sure after a while you’ll find that guy that backs up your preconceptions no matter how misinformed they are. _________________ Lead Mechanic: San Diego Air and Space Museum
Licensed Airframe and Powerplant Mechanic
Licensed Pilot (Single engine Land)
Boeing 727,737-200-300-400,757,767
Airbus A319,320,321
DC9/MD80
BAe146
Fokker F28/F100
VW type 1 1962,63,65,69,72
VW Type 2 1971 (3 ea.) 1978, 1969
VW Jetta
VW Passat
Capable of leaping tall buildings in a single bound |
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W1K1 Samba Member

Joined: March 04, 2004 Posts: 5263 Location: Southern AB
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Posted: Fri May 09, 2025 8:00 pm Post subject: Re: Suggested front end upgrades(brakes, suspension, etc..) |
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airschooled wrote: |
An alignment that favors caster over camber makes the car much more stable and predictable in high speed winds.
Good luck!
Robbie |
Are those alignment specs different that the Bentley manual?
We can get 80-100kph winds that push us around on the highway _________________ http://www.thesamba.com/vw/archives/manuals/jim_martin_engine_build.php
1973 super
1965 squareback 1500E
1971 bay window westy- subi swap |
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Wildthings Samba Member

Joined: March 13, 2005 Posts: 52085
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Posted: Fri May 09, 2025 10:31 pm Post subject: Re: Suggested front end upgrades(brakes, suspension, etc..) |
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W1K1 wrote: |
airschooled wrote: |
An alignment that favors caster over camber makes the car much more stable and predictable in high speed winds.
Good luck!
Robbie |
Are those alignment specs different that the Bentley manual?
We can get 80-100kph winds that push us around on the highway |
Keep the mark on the camber eccentrics pointed within 45° of straight ahead to maximize the caster, while adjusting the eccentrics to give the same camber angle on both sides so the steering will not pull. It's likely you will not be able to set the camber to the book specs without going past 45° from center, but the camber being a bit out of spec is fine. Now set the toe-in at about 1/16" (1.5mm) wider than the middle of the book spec, which will lessen the self steering as the body rolls in the wind, which will help keep you from oversteering when hit by a gust.
-Eccentric(s) no more than 45° from center
-Camber angle the same on both sides
-toe-in 1/16" (1.5mm) wider than the middle of the spec.
With these specs your bus is still going to move around in the wind a lot, but should feel more controllable. |
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SGKent  Samba Member

Joined: October 30, 2007 Posts: 42044 Location: at the beach
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Posted: Fri May 09, 2025 10:35 pm Post subject: Re: Suggested front end upgrades(brakes, suspension, etc..) |
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the bus will get pushed around in that kind of wind. I can remember one time driving my 1971 into a 60 mph crosswind and the steering wheel was turned 3/4 of a turn into the wind. Quartering gusts will really push you around like an aircraft. Head winds can take 25 miles off your top speed, meaning that if your bus can do 75 - 80 mph flat and level, 50 - 55 into a wind is tops. Maybe even 45 mph can be a challenge in a really stiff headwind. Enjoy. _________________ "Most people don't know what they're doing, and a lot of them are really good at it." - George Carlin |
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NASkeet Samba Member
Joined: April 29, 2006 Posts: 3168 Location: South Benfleet, Essex, UK
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Posted: Sun May 11, 2025 10:31 am Post subject: Re: Suggested front end upgrades(brakes, suspension, etc..) |
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cubangt wrote: |
It will be my daughter's daily once she learns to drive manual and gets her license, no hurry to get to that point. In the mean time, ill be the one driving it around once its running to make sure things are running and handling correctly and safely.
load rated tires already mounted on newly powder coated rims and installed, makes a huge difference in look.
And brake system just needs to be gone thru thoroughly and make sure everything is working and correct. |
Do accredited driving schools in North America, have cars with manual transmission & dual controls for brakes & clutch?
It's considered bad form to learn to drive with automatic transmission, pass a test with automatic transmission and then switch to driving with manual transmission WITHOUT proper conversion training for manual transmission and retesting & qualification for manual transmission. _________________ Regards.
Nigel A. Skeet
Independent tutor (semi-retired) of mathematics, physics, technology & engineering for secondary, tertiary, further & higher education.
Much modified, RHD 1973 VW "1600" Type 2 Westfalia Continental campervan, with the World's only decent, cross-over-arm, SWF pantograph rear-window wiper
Onetime member, plus former Technical Editor & Editor of Transporter Talk magazine
Volkswagen Type 2 Owners' Club (Great Britain)
https://vwt2oc.co.uk |
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dodger tom  Samba Member

Joined: March 25, 2013 Posts: 1853 Location: Central Coast, CA, but we're all still Ukrainian and Californian
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Posted: Sun May 11, 2025 10:39 am Post subject: Re: Suggested front end upgrades(brakes, suspension, etc..) |
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SGKent wrote: |
the bus will get pushed around in that kind of wind. I can remember one time driving my 1971 into a 60 mph crosswind and the steering wheel was turned 3/4 of a turn into the wind. Quartering gusts will really push you around like an aircraft. Head winds can take 25 miles off your top speed, meaning that if your bus can do 75 - 80 mph flat and level, 50 - 55 into a wind is tops. Maybe even 45 mph can be a challenge in a really stiff headwind. Enjoy. |
adding on to steve’s comments; when driving through a crosswind with the wheel cranked to compensate, be aware of passing under bridges, into tunnels, etc where your steering-correction can heave you into the next lane.
plus, driving into a strong headwind can reduce your mileage. i found that out near lone pine when i ran out of gas at 182 miles, whereas normally i can make it over 200. (fuel sender is kaput.) _________________ 1978 Champaign Edition 2 Westfalia
Would never find the time to keep up another classic air-cooled. |
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wrxnofx Samba Member
Joined: July 06, 2022 Posts: 287 Location: Richfield, MN
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Posted: Thu May 15, 2025 1:53 pm Post subject: Re: Suggested front end upgrades(brakes, suspension, etc..) |
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NASkeet wrote: |
Do accredited driving schools in North America, have cars with manual transmission & dual controls for brakes & clutch?
It's considered bad form to learn to drive with automatic transmission, pass a test with automatic transmission and then switch to driving with manual transmission WITHOUT proper conversion training for manual transmission and retesting & qualification for manual transmission. |
What you're describing sounds great - no such luck here in the the States. The rule of thumb here is:
1. Take the driving test once when you're 16 in the easiest car you can use to pass it.
2. Every 5 years or so take a vision test that a blind person can pass and you're license is renewed for another 5 years!
3. Rinse and repeat #2 until you're dead or a family member takes the keys away.
Might help explain why drivers in this country are utter dogshit along with many of their cars. No retest ever required for anything, ever, and no MOT (though in some states there is a state inspection which can be easily bypassed by paying a shop for a "lick 'em and stick 'em inspection meaning that no actual inspection is performed but they'll happily take your money in exchange for said inspection sticker).
I had a buddy visit from the U.K. once and he was driving us on the highway. He was lamenting the driver in front of him who wouldn't get out of the left lane, and he wouldn't pass on the right since it's illegal on your side of the pond. I told him passing on the right was the ONLY way he'd ever get past the oxygen thief in front of us. He was surprised - just another day in 'Murcah. _________________ 1977 VW Type 2 Bay Window Westy FI |
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Abscate  Samba Member
Joined: October 05, 2014 Posts: 23600 Location: NYC/Upstate/ROW
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Posted: Fri May 16, 2025 10:10 am Post subject: Re: Suggested front end upgrades(brakes, suspension, etc..) |
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Real inspections here in NY, annual. Wheel has to be removed and documented.
Nothing like MOT in UK though, much less stringent _________________ 🇺🇸 🇺🇸 🇺🇸 🇺🇸 🇺🇸 🇺🇸 🇺🇸 🍊 🍊 🍊 |
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W1K1 Samba Member

Joined: March 04, 2004 Posts: 5263 Location: Southern AB
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Posted: Fri May 16, 2025 7:26 pm Post subject: Re: Suggested front end upgrades(brakes, suspension, etc..) |
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dodger tom wrote: |
SGKent wrote: |
the bus will get pushed around in that kind of wind. I can remember one time driving my 1971 into a 60 mph crosswind and the steering wheel was turned 3/4 of a turn into the wind. Quartering gusts will really push you around like an aircraft. Head winds can take 25 miles off your top speed, meaning that if your bus can do 75 - 80 mph flat and level, 50 - 55 into a wind is tops. Maybe even 45 mph can be a challenge in a really stiff headwind. Enjoy. |
adding on to steve’s comments; when driving through a crosswind with the wheel cranked to compensate, be aware of passing under bridges, into tunnels, etc where your steering-correction can heave you into the next lane.
.) |
Subi swapped so it doesn’t slow us down much, and the big thing for cross winds around here is the farm wind breaks that stall the winds for a couple seconds while passing.
I remember driving dads 70 tin top home with a nasty cross wind on cheap passenger tires back in the 80s, we wallowed around in the road ruts for the whole 2 hour drive, it certainly kept me awake _________________ http://www.thesamba.com/vw/archives/manuals/jim_martin_engine_build.php
1973 super
1965 squareback 1500E
1971 bay window westy- subi swap |
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poundman Samba Member

Joined: April 05, 2024 Posts: 336 Location: Sugar Land, Texas
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Posted: Sat May 17, 2025 6:59 am Post subject: Re: Suggested front end upgrades(brakes, suspension, etc..) |
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cubangt wrote: |
We are working on a 71 bus, and while the motor is being built, want to look at other areas we can focus on.
Front brakes look original, so would like to look at new components and/or upgrades.
Recommended site/source for such upgrades? And what to look for if doing upgrades?
Suspension upgrades worth the cost.
Ill try and post a picture of the current front brakes and such. |
@cubangt I see you are in Houston. I am in SugarLand and have been working on my restoration for 1 year now. I think all the front suspension is same on 71. I have done a lot of stuff out of order, this is my first experience restoring anything. I did almost everything on the front end. Replaced trail arms with new ball joints, tie rods, steering rod, damper, shocks, bearings, new rotors, rebuild my calibers which are 71-72 specific. Replaced master cylinder, booster.
Now working on the engine but I would like to have someone do alignment as suggested in this thread. I'm not sure there is a good shop in our area qualified to do much work anymore.
Anyway, happy to share experiences since we are nearby. Good luck. _________________ -----------------------------------------
Restoring a 1972 Bay Window Bus that has not be registered for the road since 1981.
Sugar Land, Texas |
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Wildthings Samba Member

Joined: March 13, 2005 Posts: 52085
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Posted: Sat May 17, 2025 7:57 am Post subject: Re: Suggested front end upgrades(brakes, suspension, etc..) |
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I have a buddy who is the shop foreman at a small independent business in Virginia that does inspections. He does the inspections himself and it takes him about 5 minutes a car including the time to bring the car into the shop, remove the old sticker, and when done apply the new sticker. Unless the owner tells him that there is a problem he pretty much does nothing most of the time outside of reading whatever self diagnostic the vehicle has.
In Oregon the state doesn't have inspections so the onus is on the owner to make sure his vehicle is safe. Comparing the two states, twenty years ago I would have said that Oregon had the safest cars of the two states even though their typical car was something like 3-5 years older than the average car in Virginia. In Virginia due to the road salts owners historically didn't expect their cars to last so they made little effort to maintain them, doing just enough to get another year or so out of them before the maintenance needs became overwhelming, whereas in Oregon cars will last for many decades (my Dodge truck is now 53 years old and unless wrecked should last me another two decades if I am still driving that long).
Living in Oregon where it was fairly rare to see a vehicle going down the road with a headlight out, 20+ years back when I would visit my parents in Virginia I was always surprised to see how many vehicles were being driven with only one headlight, maybe as high as 10%. The use of better electrical plugs and LED lights has largely fixed the problem with the headlights in Virginia today though.
I do have one friend in Washington State that could benefit from mandatory inspections though, she is blank about mechanical things and in the 30 years I have know her and never done much besides clean second homes for the rich and pick berries, mushrooms, and such for sustenance, she house-sits for one or the other of her customers and lives in her truck when the customer shows up for a weekend. Her mini pickup that must be 40 years old and when driving it down the road a few years back a tie rod end came apart. It must have been showing signs of failure for years before it failed, but she never questioned the noise and the poor steering. |
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