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Inferior Valve cover gaskets?
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jbbugs
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PostPosted: Tue May 02, 2023 2:19 pm    Post subject: Inferior Valve cover gaskets? Reply with quote

Has anyone been having leaking issues with Brand New, German Stock valve cover gaskets?

I've been using the German ones that come in the 25-count bundles for the past 40 Years at my shop. I have always glued them to the Stock valve covers with 3M super weather strip adhesive, and have never had a problem with them leaking until about a year ago. Still getting them from a few different suppliers.

Now, every pair I've either installed OR sold to customers have had the same annoying leak issue.

I've tried:
*Not gluing them in
*Dry
* A skim of grease
*RTV(which I hate doing)

Nothing seems to work.

Anyone else having these issues?

I'm thinking the gaskets are being made either thinner, or possibly a different material, although they still look and feel the same to me.
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toxicavenger70
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PostPosted: Tue May 02, 2023 2:38 pm    Post subject: Re: Inferior Valve cover gaskets? Reply with quote

The last bundle I bought of the corks them seemed to be a little larger than the cover and less dense. But after gluing them I have gotten them to seal.
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raygreenwood
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PostPosted: Tue May 02, 2023 2:44 pm    Post subject: Re: Inferior Valve cover gaskets? Reply with quote

jbbugs wrote:
Has anyone been having leaking issues with Brand New, German Stock valve cover gaskets?

I've been using the German ones that come in the 25-count bundles for the past 40 Years at my shop. I have always glued them to the Stock valve covers with 3M super weather strip adhesive, and have never had a problem with them leaking until about a year ago. Still getting them from a few different suppliers.

Now, every pair I've either installed OR sold to customers have had the same annoying leak issue.

I've tried:
*Not gluing them in
*Dry
* A skim of grease
*RTV(which I hate doing)

Nothing seems to work.

Anyone else having these issues?

I'm thinking the gaskets are being made either thinner, or possibly a different material, although they still look and feel the same to me.


It's a combination of material and construction method. I cannot directly speak to our VW valve cover gaskets.....but I have clients that have been using the EXACT same rubberized cork material for different products.

Rubberized cork is made from granulated natural (and sometimes synthetic) cork. They have different size grains of cork. Different grades. They are then blended with specific rubbers ranging from natural rubber to Neoprene to nitrile and even to acetate blends that are similar to rubber cement.


What we have been seeing is a range of problems from wrong or inconsistent granule size, or what seems to be the wrong base rubber mixture or just poor mixing meaning there are voids and pores in it.

We have also found contaminants in the cork which may mean some of the cork is recycled.

There are more than a handful of manufacturers on this continent. But I do not know if everything they sell is made here. A lot of this stuff is coming from third world countries because the amount of vapors and air quality issues with making rubberized anything affects the price.
Ray
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PostPosted: Tue May 02, 2023 3:03 pm    Post subject: Re: Inferior Valve cover gaskets? Reply with quote

I've noticed the same thing the last few years. To me it looks like the gaskets are a little thinner than they used to be, which would mean the bales do not fit as tight as they used to.
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PostPosted: Tue May 02, 2023 3:43 pm    Post subject: Re: Inferior Valve cover gaskets? Reply with quote

vwracerdave wrote:
I've noticed the same thing the last few years. To me it looks like the gaskets are a little thinner than they used to be, which would mean the bales do not fit as tight as they used to.


That's what I've been thinking.
The manufacturer probably figured they could save money using less material.
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PostPosted: Tue May 02, 2023 4:11 pm    Post subject: Re: Inferior Valve cover gaskets? Reply with quote

jbbugs wrote:
vwracerdave wrote:
I've noticed the same thing the last few years. To me it looks like the gaskets are a little thinner than they used to be, which would mean the bales do not fit as tight as they used to.


That's what I've been thinking.
The manufacturer probably figured they could save money using less material.


That, or depending on what rubber was used or how much.....they may simply shrink as they outgas.

Have you noticed any distortion to them?

Ray
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PostPosted: Tue May 02, 2023 4:28 pm    Post subject: Re: Inferior Valve cover gaskets? Reply with quote

What are we dissing? are they elring or another brand?
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PostPosted: Tue May 02, 2023 4:47 pm    Post subject: Re: Inferior Valve cover gaskets? Reply with quote

toxicavenger70 wrote:
The last bundle I bought of the corks them seemed to be a little larger than the cover and less dense. But after gluing them I have gotten them to seal.

The Victor Reinz gaskets I bought locally were like this when I installed them - a little large, and a little thin. Glued in with Permatex Aviation they seem okay, but they don't fit the stock OE VW valve cover very well.
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PostPosted: Tue May 02, 2023 5:17 pm    Post subject: Re: Inferior Valve cover gaskets? Reply with quote

jbbugs wrote:
vwracerdave wrote:
I've noticed the same thing the last few years. To me it looks like the gaskets are a little thinner than they used to be, which would mean the bales do not fit as tight as they used to.


That's what I've been thinking.
The manufacturer probably figured they could save money using less material.


stevemariott wrote:
toxicavenger70 wrote:
The last bundle I bought of the corks them seemed to be a little larger than the cover and less dense. But after gluing them I have gotten them to seal.

The Victor Reinz gaskets I bought locally were like this when I installed them - a little large, and a little thin. Glued in with Permatex Aviation they seem okay, but they don't fit the stock OE VW valve cover very well.

^^^Yes! All of the above!^^^
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PostPosted: Tue May 02, 2023 5:25 pm    Post subject: Re: Inferior Valve cover gaskets? Reply with quote

I've only use Elring and never had a problem.
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PostPosted: Tue May 02, 2023 6:27 pm    Post subject: Re: Inferior Valve cover gaskets? Reply with quote

Glenn wrote:
I've only use Elring and never had a problem.




Well, Kliff Klaven says differently, and that is also why your wife is cheating on you and your dog only craps by the kitchen pantry door.
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PostPosted: Tue May 02, 2023 6:32 pm    Post subject: Re: Inferior Valve cover gaskets? Reply with quote

mcmscott wrote:
Glenn wrote:
I've only use Elring and never had a problem.




Well, Kliff Klaven says differently, and that is also why your wife is cheating on you and your dog only craps by the kitchen pantry door.

OK... huh?
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PostPosted: Tue May 02, 2023 6:41 pm    Post subject: Re: Inferior Valve cover gaskets? Reply with quote

Not sure what the name brand is on the German bundled ones.
I’ll have to look into it.
I Did just try a set of reusable, red silicone gaskets from CIP1.
I didn’t get a chance to drive the vehicle before the owner picked it up.
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PostPosted: Tue May 02, 2023 7:55 pm    Post subject: Re: Inferior Valve cover gaskets? Reply with quote

I`ve had excellent luck with the silicone gaskets that Wolfsburg West sells. Not cheap, but they have stopped leaks.
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PostPosted: Tue May 02, 2023 9:59 pm    Post subject: Re: Inferior Valve cover gaskets? Reply with quote

Using Scat ss valve covers. I glue the gasket to the cover with rtv and apply a thin coat of grease to the side that will mate with the head. Covers been off and on 6 times and still holding.
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PostPosted: Tue May 02, 2023 11:57 pm    Post subject: Re: Inferior Valve cover gaskets? Reply with quote

Try soaking your cork gaskets in your used oil before you install them.
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PostPosted: Thu May 04, 2023 4:15 am    Post subject: Re: Inferior Valve cover gaskets? Reply with quote

The last stack of gaskets I picked up at a Swap meet were kind of thin too ,I can pull the bale up in place by hand Shocked yepper they leaked too Rolling Eyes
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PostPosted: Thu May 04, 2023 5:25 am    Post subject: Re: Inferior Valve cover gaskets? Reply with quote

I just happen to have a few old sets that date back to the 80's or so and thought I would compare them to some new elrings gaskets I just bought recently.
On the left is the 30+ year old NOS aftermarket IAPCO gasket made in Germany that I just opened. It had been sealed tight until today.
On the right is a new elring. Clearly they are very different. The old gaskets have more fine particles. The elring has a mixture of fine and large particles, very inconsistent. When comparing the edges, the NOS has a black tar like appearance where as the elring looks the same as it's flat edge. The elring is actually just .08mm thicker.

I have not tested either one but my bet is that the old stock will be better than the elring. I will be putting the old ones on later this spring and report back.

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PostPosted: Thu May 04, 2023 5:27 am    Post subject: Re: Inferior Valve cover gaskets? Reply with quote

I have Revmaster C channel covers on 2 engines and on the engine with stock covers I glue 2 gaskets together so they fit tight. I use the SCAT brand gaskets.
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PostPosted: Thu May 04, 2023 7:51 am    Post subject: Re: Inferior Valve cover gaskets? Reply with quote

I've had issues with Elring, and these german bundled ones.

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