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vanillagorilla1969
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PostPosted: Sun Jun 08, 2025 7:30 am    Post subject: Random Part Identification Reply with quote

Greetings! Weird thing happened and I'm looking for guidance. Doing a brake job yesterday for the 1st time in this car...

Removed LH rear wheel... then removed RH wheel. The drum was stuck, so I put the wheel back on RH drum to assist in getting drum off... Jerking and clunking and then I heard something hit the ground on LH side.

Q1) It seems to be an extra oil seal washer?
-- Nothing looks wrong with the brake assembly or wheel, and it seems to be functioning fine.
Q2) Can the wheel/brake operate correctly with an extra washer?
-- I do not plan on putting washer back on, just wondering why someone might do this and if it could cause problems going forward.
Q3) What purpose would this washer have, if intentionally installed? Why would LH be different than RH?

RH has no such washer. See pics and advise.

*edit to add photo*

Image may have been reduced in size. Click image to view fullscreen.

Image may have been reduced in size. Click image to view fullscreen.

Image may have been reduced in size. Click image to view fullscreen.

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Last edited by vanillagorilla1969 on Sun Jun 08, 2025 2:08 pm; edited 2 times in total
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runamoc Premium Member
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PostPosted: Sun Jun 08, 2025 7:40 am    Post subject: Re: Random Part Identification Reply with quote

probably used as a spacer, or assembled incorrect order. Looks like it's 'inner seal spacer' on a IRS stub axle.

Image may have been reduced in size. Click image to view fullscreen.

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PostPosted: Sun Jun 08, 2025 7:59 am    Post subject: Re: Random Part Identification Reply with quote

As for functionality with that extra spacer in place... You ask about brake function, well you have the drum, what does the contact/wear pattern look like?

Also, how good was the alignment of the cotter pin hole with the castellations on the axle nut?
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vanillagorilla1969
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PostPosted: Sun Jun 08, 2025 9:06 am    Post subject: Re: Random Part Identification Reply with quote

Pad wear was clean and normal.
I removed LH a while ago... as far as I remember, cotter pin was normal placement as well. Doesn't make sense sense to me.
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vanillagorilla1969
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PostPosted: Sun Jun 08, 2025 2:10 pm    Post subject: Re: Random Part Identification Reply with quote

[quote="runamoc"]probably used as a spacer, or assembled incorrect order. Looks like it's 'inner seal spacer' on a IRS stub axle.

Thanks for the reply. I know alot of this car was built at a junkyard in Kelso Wa, so random parts wouldn't surprise me.

Would you know what exact purpose would this spacer have, if intentionally installed? Why would LH be different than RH?
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VOLKSWAGNUT
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PostPosted: Sun Jun 08, 2025 2:32 pm    Post subject: Re: Random Part Identification Reply with quote

That particular washer/spacer with the inside chamfer/radius would be the INNER first most assembly spacer that makes the transition from the outer chamfer/radius axle shaft shoulder surface to mate properly to the ball bearing flat surface.

Hopefully its assembled correctly ..

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mukluk
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PostPosted: Sun Jun 08, 2025 4:49 pm    Post subject: Re: Random Part Identification Reply with quote

Just a WAG...
Since the car was built in a junkyard, maybe what we're seeing is a transaxle with a '67 long/short axle on the RH side and a '68 long/long axle on the LH side. That additional inner spacer would be about the right width to account for the added spline length of the '68 axle, allowing a stock wide five drum to bolt on. It'd be useful to have a picture of the inside of the drums to see where the shoes were actually contacting. Could also measure the length of the splines to see how far they protrude from the outer spacer to see if they're different side to side.
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75-911S
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PostPosted: Mon Jun 09, 2025 5:16 am    Post subject: Re: Random Part Identification Reply with quote

I've seen such spacers used as Mukluk describes, but on the outside of the drum. To make the castle nut screw on and align with the cotter pin hole,
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PostPosted: Mon Jun 09, 2025 7:21 am    Post subject: Re: Random Part Identification Reply with quote

Quote:
make the castle nut screw on and align with the cotter pin hole,


they fit over the exposed splines. Just keep tightening until the holes align. Spacers aren't made for that.
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75-911S
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PostPosted: Mon Jun 09, 2025 7:25 am    Post subject: Re: Random Part Identification Reply with quote

On the longer axels, without the spacers (whatever type used) the nut with go beyond the cotter pin hole before it tightens properly.
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mukluk
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PostPosted: Mon Jun 09, 2025 8:45 am    Post subject: Re: Random Part Identification Reply with quote

To spitball another theory, if lug studs have been installed in the rear drums then the spacer may have been added so that the stud heads would clear the brake shoe hardware.
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vanillagorilla1969
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PostPosted: Mon Jun 09, 2025 4:06 pm    Post subject: Re: Random Part Identification Reply with quote

mukluk wrote:
a WAG indeed


DANG, that appears to be a correct analysis... I measured the length of the splines to see how far they protrude from the outer spacer to see if they're different side to side. They are different and the spacer makes up the difference.
Image may have been reduced in size. Click image to view fullscreen.

A friend also suggested I measure the drum snouts, which are the same.

Now, when I put back together.. would it make more sense to put spacer on before the drum again, or move the spacer to directly under the washer?

Your help is much appreciated!
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PostPosted: Tue Jun 10, 2025 7:44 am    Post subject: Re: Random Part Identification Reply with quote

Or the spacer was left out and Mr Junkyard just tossed it on to make it work.

67/68 axle reference

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Its your vehicle- stop askin' for approval-do what YOU like for cryin' out loud
Better to roll em' how you want and wear em' out-than lettin' em' rot out
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mukluk
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PostPosted: Tue Jun 10, 2025 12:09 pm    Post subject: Re: Random Part Identification Reply with quote

vanillagorilla1969 wrote:
Now, when I put back together.. would it make more sense to put spacer on before the drum again, or move the spacer to directly under the washer?

It definitely couldn't hurt to pull the left axle bearing just to be sure that the inner spacer wasn't left out as per VOLKSWAGNUT's concern, and if all checks out good, I'd put the spacer between the drum and axle nut if there are no issues found when assembled that way.
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vanillagorilla1969
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PostPosted: Tue Jun 10, 2025 12:27 pm    Post subject: Re: Random Part Identification Reply with quote

VOLKSWAGNUT,
Thanks for the photos and suggestions. Great insight!

mukluk.
Sounds like a great plan. Much appreciated.
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PostPosted: Wed Jun 11, 2025 9:25 am    Post subject: Re: Random Part Identification Reply with quote

vanillagorilla1969 wrote:
VOLKSWAGNUT,
Thanks for the photos and suggestions. Great insight!

mukluk.
Sounds like a great plan. Much appreciated.


Imo, on your rear axle and braking system, some things are mixed up.
What year is your car and trans? 5 or 4 lug? Backing plates with or without holes for trans oil?
Do you have the old style oil slinger till 7´64 and the drums from 10´57 till 7´64?
It seems, there are some IRS and swing axle parts.
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PostPosted: Fri Jun 13, 2025 1:28 pm    Post subject: Re: Random Part Identification Reply with quote

I agree.. .Id have to disassemble, inspect and take stock of the situation...

One thing is for certain with Old Vw's .. nothing is certain, never assume, and know ... it most definitely has been worked on at some point.

Axles and bearing and brakes are nothing to take lightly.

.
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aka Ken {o\!/o}
Its your vehicle- stop askin' for approval-do what YOU like for cryin' out loud
Better to roll em' how you want and wear em' out-than lettin' em' rot out
Its about the going not the showing
Rebuilt to drive not decorate
WANTED: Local Eatin' Joints, Triple D for TheSamba contributions here http://www.thesamba.com/vw/forum/viewtopic.php?t=570510
Search "VOLKSWAGNUT" on YouTube since you cant watch a "certain" BELT change video round here
Usually and often edited
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