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tattooed_pariah Samba Member

Joined: April 24, 2006 Posts: 2063 Location: El Cajon, CA
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Posted: Sat Jun 14, 2025 5:41 pm Post subject: fuel pressure regulators |
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I know, I know.. go back to stock mechanical and don't worry about this.. got it.. not going to do it. if that's all you have to say, please move along..
Running a Holley Red Electric pump and Petrol king Regulator right now. Been running this setup 10+ years with no problems. Did it because I want AN lines from tank to carbs and I have that.
Now I know that Holley Red is putting out some good PSI and that poor regulator is getting hammered dropping it back down to 3.5psi for my dual 40IDFs.
Does anyone make a regulator with -6AN inlet/outlet fittings and a return port that can drop pressure to 3.5PSI?
I can't seem to find anything anywhere, almost everything with a return line is at EFI pressures..
Thanks! _________________ -pariah
'72 Volksrod |
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jim martin Samba Member
Joined: January 14, 2004 Posts: 341 Location: Vancouver, BC
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Posted: Sat Jun 14, 2025 5:48 pm Post subject: Re: fuel pressure regulators |
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Look this up not sure if it’s still a thing .forget Holley , crap.
Run a Mallory 110 pump with the by pass modified and their return style regulator.
Was the best setup I ever ran .
Turned 11 flat with that setup.
The pump is so durable I use it as a oil pre pump now , generates 20psi oil pressure nonproblem _________________ B.C's fastest street legal vw , June 2006 Hot VW's feature car 9.81 sec at 145.26mph.
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GearheadJim Samba Member

Joined: April 10, 2003 Posts: 215 Location: Columbus Ohio
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Posted: Sun Jun 15, 2025 6:26 am Post subject: Re: fuel pressure regulators |
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Check out Aeromotive regulators. I have the 13222 but that is a non-return. I expect they have a version with return. Buy once, cry once. I'm too poor to be cheap. _________________ Drive 'em!
65 Notchback build: https://www.thesamba.com/vw/forum/viewtopic.php?t=773405 |
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halfassleatherworks Samba Member

Joined: December 09, 2018 Posts: 808 Location: Reno NV
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Posted: Sun Jun 15, 2025 7:19 am Post subject: Re: fuel pressure regulators |
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Please enlighten me, I looked up the specs of the Holley and the Mallory and my question is why do you need a 97 or 110 gallon per hour pump at over twice the pressure then you need then restrict it down. |
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mikedjames Samba Member

Joined: July 02, 2012 Posts: 3321 Location: Hamble, Hampshire, UK
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Posted: Sun Jun 15, 2025 9:18 am Post subject: Re: fuel pressure regulators |
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One good reasonn for pumping a lot of fuel through a bypass regulator back to the tank is that it keeps the fuel in the loop cooled down- both for cooling the fuel pump and also removing engine bay heat from the fuel lines.. So no vapor locks. _________________ Ancient vehicles and vessels
1974 VW T2 : Devon Eurovette camper with 1641 DP T1 engine, Progressive carb, full flow oil cooler, EDIS crank timed ignition.
Engine 1: 40k miles (rocker shaft clip fell off), Engine 2: 30k miles (rebuild, dropped valve). Engine 3: a JK Preservation Parts "new" engine, aluminium case: 26k miles: new top end.
Gearbox rebuild 2021 by Bears.
1979 Westerly GK24 24 foot racer/cruiser yacht Forethought of Gosport.
1973 wooden Pacer sailing dinghy |
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BFB Samba Member

Joined: November 03, 2014 Posts: 2674
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Posted: Sun Jun 15, 2025 9:36 am Post subject: Re: fuel pressure regulators |
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Ive run a Holley red on a draw through 2276 for about ten years now and a non return regulator down to 2.5 psi, just ballparking i have over 30k miles on it. Those fuel pumps are internally bypassed and dont need return lines, so it’s not necessary. _________________ "how am i supposed to torque the rear wheel nut to 250 ft lbs??? " - clonebug
An interesting thing happens in forums where everyone starts parroting the same thing and "common knowledge" takes over.
Most experts aren't. |
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tattooed_pariah Samba Member

Joined: April 24, 2006 Posts: 2063 Location: El Cajon, CA
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Posted: Sun Jun 15, 2025 10:49 am Post subject: Re: fuel pressure regulators |
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jim martin wrote: |
Look this up not sure if it’s still a thing .forget Holley , crap.
Run a Mallory 110 pump with the by pass modified and their return style regulator.
Was the best setup I ever ran .
Turned 11 flat with that setup.
The pump is so durable I use it as a oil pre pump now , generates 20psi oil pressure nonproblem |
GearheadJim wrote: |
Check out Aeromotive regulators. I have the 13222 but that is a non-return. I expect they have a version with return. Buy once, cry once. I'm too poor to be cheap. |
Both of those look like good options, but are definitely pricey.. Might do that after I retire and rebuild the entire car..
halfassleatherworks wrote: |
Please enlighten me, I looked up the specs of the Holley and the Mallory and my question is why do you need a 97 or 110 gallon per hour pump at over twice the pressure then you need then restrict it down. |
back in about 2012, I redid the entire fuel plumbing, converting to AN fittings from tank to carbs. at the time, the holley red was the most common, and most economical option that I could put -6AN on both inlet/outlet.. plus, I was younger and my stupid monkey brain said, "RACECAR!" lol
BFB wrote: |
Ive run a Holley red on a draw through 2276 for about ten years now and a non return regulator down to 2.5 psi, just ballparking i have over 30k miles on it. Those fuel pumps are internally bypassed and dont need return lines, so it’s not necessary. |
I've run this combo for 10+ years without really an issue.. but right now my regulator is leaking out of the bottom bolt (where the filter is i suspect..) and I'm betting it's probably just because it's 10+ years old, but I figure, if I'm going to replace it, might as well look at what upgrades are available..
mikedjames wrote: |
One good reasonn for pumping a lot of fuel through a bypass regulator back to the tank is that it keeps the fuel in the loop cooled down- both for cooling the fuel pump and also removing engine bay heat from the fuel lines.. So no vapor locks. |
this also.. just seems like a good idea to keep that fuel circulating not deadheaded at the regulator..[/quote] _________________ -pariah
'72 Volksrod |
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jim martin Samba Member
Joined: January 14, 2004 Posts: 341 Location: Vancouver, BC
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Posted: Sun Jun 15, 2025 2:41 pm Post subject: Re: fuel pressure regulators |
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A dead head system is just that stop and go.
Many actually used to Tee in a small jet just before the regulator to eliminate vapour lock and lesson the pulse effect .
Think of a consistent source always there , pump runs more efficiently and with a consistent supply of fuel and quieter as well .
I ran the 110 as I fed both the carbs and the nitrous system without issue. Fuel
Volume was always rock solid . Even when spraying 150 shot.
- there is one old wives tail down to run a nitrous system you need 2 pumps . Wrong you just need the correct setup _________________ B.C's fastest street legal vw , June 2006 Hot VW's feature car 9.81 sec at 145.26mph.
Sponsored by :
LUCAS OIL PRODUCTS http://www.lucasoil.com
KROC head porting services
Dialedinperformance.com
Airspeedparts.com topic http://airspeedparts.com/forums/index.php?topic=914.0 |
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tattooed_pariah Samba Member

Joined: April 24, 2006 Posts: 2063 Location: El Cajon, CA
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Posted: Sun Jun 15, 2025 3:44 pm Post subject: Re: fuel pressure regulators |
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jim martin wrote: |
A dead head system is just that stop and go.
Many actually used to Tee in a small jet just before the regulator to eliminate vapour lock and lesson the pulse effect .
Think of a consistent source always there , pump runs more efficiently and with a consistent supply of fuel and quieter as well .
I ran the 110 as I fed both the carbs and the nitrous system without issue. Fuel
Volume was always rock solid . Even when spraying 150 shot.
- there is one old wives tail down to run a nitrous system you need 2 pumps . Wrong you just need the correct setup |
I might be using the term wrong.. When I say Dead head, I'm thinking of our sea water pumps on my ship.. starting a pump without a discharge valve open will make the pressure hit that closed valve and over time hurt the pump because it's fighting a wall..
I imagine it's the same with a fuel pump, it's putting out however much PSI 97gph is, and hitting a regulator bringing it to 3.5PSI with no relief.. if I could redirect anything above 3.5PSI back into the tank, I would think it would allow the pump to run a little more "stress-free" so to speak, and prolong it's life, as well as keeping full flow going through the pump since the moving fuel combined with airflow when driving is all that's cooling it.. _________________ -pariah
'72 Volksrod |
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jim martin Samba Member
Joined: January 14, 2004 Posts: 341 Location: Vancouver, BC
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Posted: Sun Jun 15, 2025 8:17 pm Post subject: Re: fuel pressure regulators |
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Here is a better way to think .
With a dead head system when the pressure from pump to regulator rises To high the internal pump bypasses opens and dumps the pressure so now the pump needs to repressurise the line that’s the stop and go /pulse effect.Not the best but works .
But with a return style there is no pump bypass in the case of the Mallory you install the supplied brass piston so the pump is constantly moving as much fuel as possible in a continuous loop and when you need fuel , bang it’s 100% there right now . No waiting.
Hope that makes better sense.
Most people don’t want the hassle of running an additional line back to the tank.
But if your modifying your car with performance upgrades what’s another thing to ad to the list _________________ B.C's fastest street legal vw , June 2006 Hot VW's feature car 9.81 sec at 145.26mph.
Sponsored by :
LUCAS OIL PRODUCTS http://www.lucasoil.com
KROC head porting services
Dialedinperformance.com
Airspeedparts.com topic http://airspeedparts.com/forums/index.php?topic=914.0 |
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liquidrush Samba Member
Joined: July 18, 2018 Posts: 763 Location: MO
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Posted: Mon Jun 16, 2025 2:49 pm Post subject: Re: fuel pressure regulators |
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Check out this fuel pressure regulator on amazon, it checks all of your boxes. I run the Edelbrock low pressure pump that makes 5-7psi and use that regulator. Everything is overkill but I tend to buy stuff like that. I also run the revolution pump controller, you can get that from flea bay.
https://a.co/d/4DGlWXD
https://ebay.us/m/kBPRK2 |
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jim martin Samba Member
Joined: January 14, 2004 Posts: 341 Location: Vancouver, BC
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Posted: Mon Jun 16, 2025 3:25 pm Post subject: Re: fuel pressure regulators |
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nice find , i would give that regulator and controller a go _________________ B.C's fastest street legal vw , June 2006 Hot VW's feature car 9.81 sec at 145.26mph.
Sponsored by :
LUCAS OIL PRODUCTS http://www.lucasoil.com
KROC head porting services
Dialedinperformance.com
Airspeedparts.com topic http://airspeedparts.com/forums/index.php?topic=914.0 |
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ORANGECRUSHer Samba Member

Joined: June 09, 2006 Posts: 3504 Location: West Coast (Michigan's)
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Posted: Mon Jun 16, 2025 3:51 pm Post subject: Re: fuel pressure regulators |
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Im dumb _________________ Brian H.
OrangeCrushERBerrien Warrior-2.4L Quad4-2x3 arms-1.5Fox coilovers-094-930CVs
LAZY MARY1970 Baja 2110cc-82mm CB forged crank-AA pistons/cylinders-Grant rings-1.1 vw rockers-CB serpkit-CB chromoly PRs-CB maxiflow filter pump-wix51515 filter-Dual 44IDF-cut/turned front beam-AEM wideband-Auber CHT-Donaldson Dual PowerCore filters-custom AL air boxes
Last edited by ORANGECRUSHer on Tue Jun 17, 2025 9:17 am; edited 1 time in total |
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1950split Samba Member

Joined: December 08, 2005 Posts: 485
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Posted: Tue Jun 17, 2025 8:51 am Post subject: Re: fuel pressure regulators |
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The aeromotive 13222 is a nice piece and works perfectly. Furthermore it is rebuildable. I have it in the car for ca 2 years now. I added an fuel pressure gauge and a sender just to watch if it fluctuates but nope, its perfect.
Certainly a regulator with a return line is better but I did not want to go through all the hassle as everything was already fitted. |
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tattooed_pariah Samba Member

Joined: April 24, 2006 Posts: 2063 Location: El Cajon, CA
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Posted: Tue Jun 17, 2025 5:06 pm Post subject: Re: fuel pressure regulators |
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Thanks everyone!
I ordered this one today while at work: https://www.summitracing.com/parts/SUM-220058
I don't want total crap, but a regulator that costs more than my pump is out of my budget right now..
In about a year I'll be retiring and blowing my bug apart for a ground up rebuild, so i want something decent for now, but i know it'll probably get replaced soon.. _________________ -pariah
'72 Volksrod |
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1950split Samba Member

Joined: December 08, 2005 Posts: 485
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Posted: Wed Jun 18, 2025 2:22 am Post subject: Re: fuel pressure regulators |
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Nice part with a return port, let us know if you're happy with it so that we have another option in future !  |
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stevemariott Samba Member

Joined: November 09, 2003 Posts: 1103 Location: Portland, OR
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Posted: Thu Jun 19, 2025 12:39 am Post subject: Re: fuel pressure regulators |
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I upgraded my fuel system over the winter, and nearly went with that regulator - keep us posted on how it works out for you.
I ultimately ended up with the Aeromotive 13222.
_________________ 1963 Manx copy
1968 Bus |
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tattooed_pariah Samba Member

Joined: April 24, 2006 Posts: 2063 Location: El Cajon, CA
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Posted: Sat Jun 21, 2025 4:04 pm Post subject: Re: fuel pressure regulators |
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Summit package arrived today..
I wasn't paying close enough attention, so I ordered two -6orb to -8AN fittings instead of -8orb to -6AN fittings..
in the meantime, i used some ptfe tape thread to plug the extra ports and install the suction fitting.
since I have to buy new fittings, i'm thinking -8orb to -6an for the discharge port to the carbs, and then i'm trying to find a -8orb to 5/8 barb 90* fitting for the return. the return port is on the bottom of the regulator, and I'm going to run it up into the trunk (pump and regulator are mounted on the firewall behind the passenger wheel), then into a Y fitting so it will spit into the tube that the vent comes off of which is 16mm or roughly 5/8"..
I'm guessing I'm going to need to cap off the vacuum port..
_________________ -pariah
'72 Volksrod |
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BFB Samba Member

Joined: November 03, 2014 Posts: 2674
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Posted: Sat Jun 21, 2025 5:43 pm Post subject: Re: fuel pressure regulators |
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Looks like OP already bought a new FPR but for anyone else looking , the Malpassi ones that C.B. sells are pretty damn nice and reasonably priced. Ive used a couple of them so far.
https://www.cbperformance.com/product-p/7247.htm _________________ "how am i supposed to torque the rear wheel nut to 250 ft lbs??? " - clonebug
An interesting thing happens in forums where everyone starts parroting the same thing and "common knowledge" takes over.
Most experts aren't. |
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tattooed_pariah Samba Member

Joined: April 24, 2006 Posts: 2063 Location: El Cajon, CA
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Posted: Sat Jun 21, 2025 6:12 pm Post subject: Re: fuel pressure regulators |
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BFB wrote: |
Looks like OP already bought a new FPR but for anyone else looking , the Malpassi ones that C.B. sells are pretty damn nice and reasonably priced. Ive used a couple of them so far.
https://www.cbperformance.com/product-p/7247.htm |
I've been using a "Petrol King" one I bought from AirCooled.net like 10+ years ago. It is visually identical to the one you linked. it worked great, but lately it's dripping fuel from the bottom. a good rebuild is probably all it needs, but I'm using a Holley Red electric pump, so I imagine not having a return line isn't doing anything any favors.. _________________ -pariah
'72 Volksrod |
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