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Pertronics III observations, and solutions
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oprn
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PostPosted: Sun Dec 23, 2018 6:09 am    Post subject: Pertronics III observations, and solutions Reply with quote

Lots an lots of times on this site products are labelled as inferior with absolutely no explanation, just a "trust me". The aim here is to SHOW what I found and come to an understanding as to what will work and what won't.

A quick bit of back ground:

Type 4 - original distributor worn out - no repair parts found - no replacement locally available - need vacuum and centrifugal advance - need to get this thing on the road.

Enter - online shopping!

Pertronics III - specs sound good - price reasonable - press "buy".

Install - set timing - check advance curve and pot response - looks good. 8* initial, 31* total, 9* vacuum.

About 8000 miles later - Fuel mileage is not improving as it should with jetting changes, in fact it is getting worse when it should be improving. Recheck timing: 16* initial, 31* total, no vac pot response, advance not starting until 2000 rpm or more.


Hmmm...


Last edited by oprn on Mon Jan 14, 2019 9:05 pm; edited 4 times in total
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oprn
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PostPosted: Sun Dec 23, 2018 6:27 am    Post subject: Re: Pertronics III observations Reply with quote

What's with all the plastic parts? I have been wrong before but can plastic really hold up to the long term use and heat expected here? Every point of contact and bearing here is plastic! Is this ok? what do you think?
Image may have been reduced in size. Click image to view fullscreen.

This is where I found the biggest problem to be. Vacuum advance plate notchy feeling and stiff. Two ragged stamped steel plates rubbing together with no bearing surface provided. Very crude! Notice the screw that holds the sensor on the left side sticking out? That sucker is dragging on the bottom plate! Filed off the screw and all high points and lubed it up liberally but still not as free as it should be. Note the rub points at 1, 4, 7 and 10 o'clock!
Image may have been reduced in size. Click image to view fullscreen.

Added some weight to these to see if I can get the advance to come on sooner. Weights were 9.5 grams each, now they are 10.5 grams. Just a stab in the dark.
Image may have been reduced in size. Click image to view fullscreen.


Last edited by oprn on Sun Dec 23, 2018 6:44 am; edited 3 times in total
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joey1320
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PostPosted: Sun Dec 23, 2018 6:34 am    Post subject: Re: Pertronics III observations Reply with quote

China crap do what China crap do...

I would recommend contacting either
https://www.thesamba.com/vw/forum/profile.php?mode=viewprofile&u=24116

Or

https://www.thesamba.com/vw/forum/profile.php?mode=viewprofile&u=3066

And see if they can rebuild your old one or sell you a rebuilt one.

Good luck.
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oprn
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PostPosted: Sun Dec 23, 2018 6:55 am    Post subject: Re: Pertronics III observations Reply with quote

Thanks for the links Joey! I have not decided on a plan of action at this point. There are a number of options vying for prominence. At this point I just want to get it running well again for February ice racing then have a permanent solution lined up for spring.

This vacuum plate set up is very problematic, to keep it working is going to be an almost daily lube thing!
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PostPosted: Sun Dec 23, 2018 7:17 am    Post subject: Re: Pertronics III observations Reply with quote

I would rather bite the bullet and go with one the rebuilt distributors by one the two members I posted.

For my '71 Super I went with one of Bill's (wcfvw69) restored distributors and couldn't be happier. It looked as if it had travelled through time from 1971, straight from a VW parts shelve.

It truly sucks that pretty much every parts supplier is on a race to the bottom.

Good luck!
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PostPosted: Sun Dec 23, 2018 8:48 am    Post subject: Re: Pertronics III observations Reply with quote

Those plastics parts hold up for decades.

If you look through my restored distributors you will see in the pictures that in the early 70's Bosch started using that type of plastic.Even before then they had what is called phenolic resin. I put new plastic in many of my restored distributors so they start out fresh when my customers get them. 40 year old plastic can be brittle and it is just a matter of time until it breaks.

Marcel
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PostPosted: Sun Dec 23, 2018 10:25 am    Post subject: Re: Pertronics III observations Reply with quote

There's nothing like a properly rebuilt GERMAN Bosch distributor using genuine Bosch parts.

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I say Pertrohnix are no where as good because i've tested a few and taken them apart. The stampings, assemble general build is when you expect from mass produced stuff from China.

Don;'t be surprised since you paid so little.
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PostPosted: Sun Dec 23, 2018 11:01 am    Post subject: Re: Pertronics III observations Reply with quote

Did you really expect anything different when the guy who put it together probably took home about 12 bucks for the day??
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PostPosted: Sun Dec 23, 2018 12:46 pm    Post subject: Re: Pertronics III observations Reply with quote

What did you use to add material to the fly weights? It sort of looks like solder, I want to use this trick myself.

Thanks,
Jeremy
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PostPosted: Sun Dec 23, 2018 7:30 pm    Post subject: Re: Pertronics III observations Reply with quote

j-dub wrote:
What did you use to add material to the fly weights? It sort of looks like solder, I want to use this trick myself.

Thanks,
Jeremy

Yes it is solder.
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PostPosted: Sun Dec 23, 2018 7:41 pm    Post subject: Re: Pertronics III observations Reply with quote

oprn wrote:
j-dub wrote:
What did you use to add material to the fly weights? It sort of looks like solder, I want to use this trick myself.

Thanks,
Jeremy

Yes it is solder.

I give better than 60/40 the solder falls off within the first 1000 miles. Whenever i'd seen weight added to distributor weights it was brazed and not soldered.
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PostPosted: Sun Dec 23, 2018 7:43 pm    Post subject: Re: Pertronics III observations Reply with quote

Glenn wrote:
There's nothing like a properly rebuilt GERMAN Bosch distributor using genuine Bosch part.

Glen I recall asking you in a private message if you would consider rebuilding my German distributor or supply me the parts to do it myself. Your answer was short and sharp so I moved on.

This one is what I thought would be the next best option.

Perhaps you can understand that critical advice given after the fact now sticks in the craw a bit but carry on please - I can swallow my pride. I respect your Knowledge and experience!


Last edited by oprn on Sun Dec 23, 2018 7:49 pm; edited 2 times in total
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PostPosted: Sun Dec 23, 2018 7:48 pm    Post subject: Re: Pertronics III observations Reply with quote

I don't remember exactly the conversation.

I don't give advice on modifying distributors because it's a "black art" and many mods can not be undone. If you want a custom curve, get either the CB Magnaspark digital or go crankfire. But you need to know what you are doing.

If you have a stock engine with the stock carb.... use the stock distributor that came with it.
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PostPosted: Sun Dec 23, 2018 8:02 pm    Post subject: Re: Pertronics III observations Reply with quote

Looks like the CB Magnaspark is not a direct fit on a type 4 engine. The cooling tin has to be modified. I can see that the distributor is much larger so that makes sense.

I am open to the crank fire option too if it can be made to fit this engine.
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PostPosted: Sun Dec 23, 2018 8:06 pm    Post subject: Re: Pertronics III observations Reply with quote

Ah... Type 4. That's why I couldn't help, I just have no experience with them.

The Pertronix SVDA is a copy of the Bosch 034 which was designed for a Type 1 with a 34PICT-3 carb.

I assume your engine is not stock, so what mods have been done to it?
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PostPosted: Sun Dec 23, 2018 8:07 pm    Post subject: Re: Pertronics III observations Reply with quote

Glenn wrote:
If you have a stock engine with the stock carb.... use the stock distributor that came with it.

1911cc, 8/1CR, Webcam, 40mm Webers.

With my limited experience I am thinking 12-14* initial, 32* total, all in by 2500rpm, additional 10* vacuum for better part throttle fuel economy.


Suggestions welcome.


Last edited by oprn on Sun Dec 23, 2018 8:11 pm; edited 1 time in total
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PostPosted: Sun Dec 23, 2018 8:11 pm    Post subject: Re: Pertronics III observations Reply with quote

With no crazy headwork, reasonable compression, i'd suggest a restored Bosch 205S which was the stock distributor for a late 70s 2.0l with FI.

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Last edited by Glenn on Sun Dec 23, 2018 8:13 pm; edited 1 time in total
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PostPosted: Sun Dec 23, 2018 8:13 pm    Post subject: Re: Pertronics III observations Reply with quote

Glenn wrote:
With no crazy headwork, reasonable compression, i'd suggest a restored Bosch 205P which was the stock distributor for a late 70s 2.0l with FI.

Stock 1700 valves with mild port clean up by Brothers. Maximum 8"HG available vacuum from the weber for the vacuum pot.

You have my interest, do you have the curve specs for the 205P?


Last edited by oprn on Sun Dec 23, 2018 8:27 pm; edited 1 time in total
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PostPosted: Sun Dec 23, 2018 8:15 pm    Post subject: Re: Pertronics III observations Reply with quote

Bus & Pickup Late 1976-1978 All States, 1979 Federal * 2000

Distributor: VW 021-905-205P, Bosch 0231 168 005 > 022-905-205S, 0231 170 093

Timing Set At:: 7.5deg BTDC @ 850-950 rpm (Man Trans), 900-1000 rpm (Auto Trans) w/strobe, vacuum hose connected
Advance/Retard Range: Vacuum: 8.5-11deg Adv @ 7.9 In. Hg; Centrifugal: 8-13deg @ 1600 rpm, 20.5-24.5 @ 3400 rpm
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PostPosted: Sun Dec 23, 2018 8:35 pm    Post subject: Re: Pertronics III observations Reply with quote

Interesting. Could you pm me a price shipped to Canada please?
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