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Speedbird73 Samba Member
Joined: May 04, 2017 Posts: 43 Location: Copake NY
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Posted: Sun Jun 29, 2025 3:44 pm Post subject: ‘72 brake warning light |
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Just picked my Bug up from getting some work done to the heater channels and front frame stub. It sat for 8 months. When I picked it up the brakes were very bad. I did some bleeding and couldn’t get them any better, so threw in a new master cylinder. Brakes still aren’t “great” but much better than they were. Tonight on a short ride while going down a hill I heard a small “snap” noise, and the brake warning light came on (only momentarily whenever the brake pedal is first released). This continued all the way home. Since I’ve owned the big (8 years) I have rewired it. I have never seen that light come on before other than with the ignition on and engine off. From what I see online most of them don’t actually work. Any ideas? |
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Bobs67vwagen Samba Member
Joined: March 27, 2005 Posts: 352 Location: Eastern north carolina
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Posted: Sun Jun 29, 2025 4:43 pm Post subject: Re: ‘72 brake warning light |
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Check for leaks at each wheel and around all the flex lines and check fluid level in master cylinder. |
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Speedbird73 Samba Member
Joined: May 04, 2017 Posts: 43 Location: Copake NY
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Posted: Sun Jun 29, 2025 6:00 pm Post subject: Re: ‘72 brake warning light |
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Checked each wheel (fronts are discs) no signs of fluid leaking from the wheel cylinders or calipers. All lines are dry and no puddles except that the lines to the master cylinder are wet. Will take it apart tomorrow to see if it is a cracked line or reservoir..... |
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vamram  Samba Member

Joined: March 08, 2012 Posts: 8025 Location: NOVA
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Posted: Mon Jun 30, 2025 7:37 am Post subject: Re: ‘72 brake warning light |
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Check for leaking switches at the MC. If one of them has failed, this will cause the warning bulb to light up. If you're having to pump the brakes for the light to go off, you may have a leaky switch on the MC. This has happened to me. _________________ "Men are qualified for civil liberty in exact proportion to their disposition
to put moral chains upon their own appetites. -Edmund Burke
“If something cannot go on forever, it will stop.”
Stop Russian-Soviet Aggression!!
'74 Super 9/16 - present, in refurb process.
'73 Super - 6/18 - Present - Daily Driver!
'75 Super Le Grande...languishing since 2022.
Click to view image
Save the Supers!! |
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ashman40 Samba Member

Joined: February 16, 2007 Posts: 16577 Location: North Florida, USA
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Posted: Mon Jun 30, 2025 12:40 pm Post subject: Re: ‘72 brake warning light |
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The two (2) brake switches with three (3) prongs each work on the idea that when both switches turn ON at the same time/same pressure they BOTH send power to the rear brake lights and do not send power to the Brake Warning Lamp. But when only one brake (pressure) switch is activated the inactive switch will pass current from the rear brake light circuit to the warning lamp ciruit to turn the Brake Warning Lamp ON. So if one of your brake switches is lagging behind the other (ON or OFF) it would turn the Brake Warning lamp ON momentarily when you press or release the pedal.
I agree this sounds like one of the MC switches has failed internally. Remove the rubber boots protecting the switch terminals and check for any moisture in the boot or on the switches. This is a common failure point.
If your switches are more than a few years old you should probably replace both with good NOS quality switches or the best quality switch you can find. _________________ AshMan40
---------------------------
'67 Beetle #1 {project car that never made it to the road }
'75 Beetle 1200LS (RHD Japan model) {junked due to frame rot}
'67 Beetle #2 {2019 project car - Wish me luck!} |
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Speedbird73 Samba Member
Joined: May 04, 2017 Posts: 43 Location: Copake NY
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Posted: Tue Jul 01, 2025 12:57 pm Post subject: Re: ‘72 brake warning light |
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I will be in the market for brake light switches I suppose since they look very old, and haven't been replaced since I have had the car. Either way, I have always struggled with bleeding these brakes. I ended up jacking the rear as high as I could and letting it gravity bleed. Followed that up with doing the same for the fronts. Took it on a ride last night after completing this and No warning on the brake light. Looks like it may be solved for now. |
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