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Converting a VW flat 4 to double the power strokes
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MVB
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PostPosted: Sun Jul 20, 2025 9:08 am    Post subject: Converting a VW flat 4 to double the power strokes Reply with quote

Could one simply convert a flat 4 Volksy to run as a 2 stroke simply by adding a supercharger for scavenging, a wasted spark for ignition & a camshaft with (2 relatively narrow / steep) opposing double lobs on each cam surface, ie opposite each other?
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58 Plastic Tub
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PostPosted: Sun Jul 20, 2025 11:11 am    Post subject: Re: Converting a VW flat 4 to double the power strokes Reply with quote

MVB wrote:
Could one simply convert a flat 4 Volksy to run as a 2 stroke simply by adding a supercharger for scavenging, a wasted spark for ignition & a camshaft with (2 relatively narrow / steep) opposing double lobs on each cam surface, ie opposite each other?

No.
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modok
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PostPosted: Sun Jul 20, 2025 12:19 pm    Post subject: Re: Converting a VW flat 4 to double the power strokes Reply with quote

well, I disagree.
It is possible
but it would function poorly, profoundly poorly

Or, as we might say in the states.... Run like dog shit

I shudder to imagine it.

Put the intake ports in the barrel like a proper two smoke at least. Like a detroit diesel
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PostPosted: Sun Jul 20, 2025 12:55 pm    Post subject: Re: Converting a VW flat 4 to double the power strokes Reply with quote

modok wrote:
well, I disagree.
It is possible
but it would function poorly, profoundly poorly

Or, as we might say in the states.... Run like dog shit

I shudder to imagine it.

Put the intake ports in the barrel like a proper two smoke at least. Like a detroit diesel


I was thinking perhaps reverse that, put the exhaust ports directly in the cylinder and run intake valves fed with a supercharger. It could encourage a top to bottom scavenging and the intake valve runs cooler (especially since it will have less time closed). Of course, the boxer design means that 2 opposite cylinder reach TDC at the same time. On a 2-stroke that means they will fire at the same time -- put that wasted spark ignition to good use.
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PostPosted: Sun Jul 20, 2025 3:21 pm    Post subject: Re: Converting a VW flat 4 to double the power strokes Reply with quote

Or... just leave the engine as found and crank up the boost until you have double the HP.
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PostPosted: Sun Jul 20, 2025 3:29 pm    Post subject: Re: Converting a VW flat 4 to double the power strokes Reply with quote

See the highlighted font. He asked if he could "simply" do it.

The (correct) answer is "no".
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PostPosted: Sun Jul 20, 2025 10:50 pm    Post subject: Re: Converting a VW flat 4 to double the power strokes Reply with quote

Well, yeah. Ok
Actually I loved your answer.

But I bet one could do a really bad job of it in a day and it could run, just enough to prove it can.
We agree it is not a simple job to fully prove what a bad idea this is.

People don't realize right away, that it's not gonna make any more power unless you can flow more AIR through it.

You've got twice as many intake strokes, but each stroke is only half as long, so perhaps it would move the same amount of air, except that whole intake too long problem just got twice as bad.
and
If the cam duration is only 140@ .050 how much lift could you even get? Not much

That's two of the many reasons you put the intake ports in the cylinder.

And I think it would be better to have variable timing on the exhaust valves rather than intake.

And the head can take more heat than the cylinder

So that's four
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PostPosted: Mon Jul 21, 2025 12:29 am    Post subject: Re: Converting a VW flat 4 to double the power strokes Reply with quote

A cheaper experiment might be to adapt a Trabant engine to the VW transaxle. It is a little air cooled 2-stroke. It would be less power, about 600cc and 25 horsepower, but if you want to hear the 2-stroke sound and smell the 2-stroke stink, it would be a learning experience.
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PostPosted: Mon Jul 21, 2025 12:38 am    Post subject: Re: Converting a VW flat 4 to double the power strokes Reply with quote

EVfun wrote:
A cheaper experiment might be to adapt a Trabant engine to the VW transaxle. It is a little air cooled 2-stroke. It would be less power, about 600cc and 25 horsepower, but if you want to hear the 2-stroke sound and smell the 2-stroke stink, it would be a learning experience.

Deemed, the highest polluting engine ever developed for an automotive vehicle.
That said, I get your point!
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PostPosted: Mon Jul 21, 2025 2:40 am    Post subject: Re: Converting a VW flat 4 to double the power strokes Reply with quote

How about one of the old Saab two strokes?
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PostPosted: Mon Jul 21, 2025 6:17 am    Post subject: Re: Converting a VW flat 4 to double the power strokes Reply with quote

58 Plastic Tub wrote:
See the highlighted font. He asked if he could "simply" do it.

The (correct) answer is "no".


thats poor attempt at a save.

technically his " simply " could be interpreted as " merely" , which would mean if these minimal changes were made would the engine be turned into a two stroke, not that it is a simple undertaking. which is more of how I see the question's meaning.

one of the downfalls of the English language.

even interpreted as a "simple undertaking" though, is relative. all dependent on his experience, abilities, equipment, resources, and people to assist. what one man could barely comprehend undertaking, another could have completed in a day.
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PostPosted: Mon Jul 21, 2025 6:43 am    Post subject: Re: Converting a VW flat 4 to double the power strokes Reply with quote

You might call it a poor attempt at a save, but it was my reason for posting. But regardless, I stand by my answer. It's not "simply" or "merely". It's dreaming.

Want to prove it's not?

Do it.
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PostPosted: Mon Jul 21, 2025 7:38 am    Post subject: Re: Converting a VW flat 4 to double the power strokes Reply with quote

Certainly not simple nor easy, but I thought I would mention that there was a front engine drag bug with a vw engine converted to 2 stroke a long time ago.
No valves, Type4 case, one off billet heads and cylinders IIRC.
Sounded wicked.
I can't find the videos of it from back then, he passed away (Steve IIRC) so they may be gone.
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PostPosted: Mon Jul 21, 2025 8:01 am    Post subject: Re: Converting a VW flat 4 to double the power strokes Reply with quote

I did find these videos


Link



Link

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andk5591 wrote:
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Anything that anyone does to deviate from the original designs will be made to wrench on 20 year old Yugos with Harbor Freight tools in hell.
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PostPosted: Mon Jul 21, 2025 8:07 am    Post subject: Re: Converting a VW flat 4 to double the power strokes Reply with quote

https://en.wikipedia.org/wiki/McCulloch_O-100
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PostPosted: Mon Jul 21, 2025 9:02 am    Post subject: Re: Converting a VW flat 4 to double the power strokes Reply with quote

You're lookin' for the Subaru 360 or the Saab Sonnet forum.

How 'bout a ported 360 with expansion chambers? Sounds like an old Artic Cat snowmobile. Might get you a ticket in a school zone.

.
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PostPosted: Mon Jul 21, 2025 6:08 pm    Post subject: Re: Converting a VW flat 4 to double the power strokes Reply with quote

58 Plastic Tub wrote:
You might call it a poor attempt at a save, but it was my reason for posting. But regardless, I stand by my answer. It's not "simply" or "merely". It's dreaming.

Want to prove it's not?

Do it.


Not my responsibility to prove it either way. your the one that said “NO” and if you knew so much youd know that it’d been done and that its been discussed multiple times. Your just upset that you were wrong and made a poor attempt to save face then got pissy because i pointed out it was a poor save.
We’re all wrong sometimes, no shame in that. Shame is in when you cant accept it
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58 Plastic Tub
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PostPosted: Mon Jul 21, 2025 6:18 pm    Post subject: Re: Converting a VW flat 4 to double the power strokes Reply with quote

Dude, look at the unedited, highlighted (in bold) first post.

You come in here every day looking for a fight. I'm not sure why.
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PostPosted: Mon Jul 21, 2025 6:52 pm    Post subject: Re: Converting a VW flat 4 to double the power strokes Reply with quote

Here ya go. Just drill some intake holes down low on the cylinder, weld the intake on the heads up, custom grind a cam for the exhaust valves, and slap on a blower. Easy peasy.
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PostPosted: Tue Jul 22, 2025 1:07 am    Post subject: Re: Converting a VW flat 4 to double the power strokes Reply with quote

Yeah, I love those old detroits. Miss hearing them in the fire trucks and big rigs. They could just sing. Haven't worked on one in a long time. Used to rebuild the heads for the army.
Still have a pile of spare rockers and bits for them, can't bring myself to throw it away, just very neat design. Check out the spring on the lifter!

Story was they'd never pass any kind of smog regulations.....but, they really gave up on that BEFORE any of this variable valve timing and high pressure electronic injection, and soot filters, and all that even hit the scene.

So it's a darn shame they went extinct, at least the small ones did.

There is still the opposed piston cummins ACE (advanced combat engine), but that's a thousand hp

I'd like to have maybe a small one, maybe a two stroke motorcycle that doesn't blow up every other season.
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