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Backtotheeightiesagain Samba Member
Joined: November 21, 2023 Posts: 148 Location: Uk
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Posted: Tue Sep 02, 2025 12:40 am Post subject: Electronic ignition ignition wires-the truth? |
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From looking at a few retailers websites it seems that they do not have are definite facts on what ignition wires to use and why.
Some (powerspark, uk) list use only silicone non copper leads or interference will.....
123 ignition, Denmark/Netherlands said copper is fine.
Each one differing answers but no real evidence.
Maybe bs to 'link sell' new parts you didn't need....
I don't have a degree in electronics or electro magnetic fields but someone out there will!
All the new vw I worked on years ago came with bosch electronic ignition, all with copper wires. Bosch certainly knew back then how to make quality systems. So I like copper. It lasts.
The aftermarket stuff feels cheap.
As I can't find decent OE type 4 leads with the correct ends,
So what is the best performance lead (especially for upgrading to CDI)???
Or is copper still OK?! |
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dunk Samba Member
Joined: April 02, 2006 Posts: 188
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Posted: Tue Sep 02, 2025 1:21 am Post subject: Re: Electronic ignition ignition wires-the truth? |
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If using cdi, imo..
Msd for example, don't recommend solid core wires.
So go for low resistance per foot helically wound , you're looking at-
taylor thundervolt 8.2,
msd superconductor,
moroso ultra 40.
Or similar.
If type 1 just buy the taylors from CB. Great price.
You can buy these wires per foot and make your own.
Non resistor plugs would be nice.
Don't forget to remove the resistor from the rotor arm if it has one. The extra power of cdi will burn it out. |
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mikedjames Samba Member

Joined: July 02, 2012 Posts: 3370 Location: Hamble, Hampshire, UK
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Posted: Tue Sep 02, 2025 9:06 am Post subject: Re: Electronic ignition ignition wires-the truth? |
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In the UK the Accuspark silicone wires sold on eBay for instance have spiral wound cores identical to Taylor Spiro Pro for a lot less money - I have had both types but changed because I am using a wasted spark system and needed different plug ends. Used with points, electronic modules until I gave up on replacing them, points until I gave up on replacing new condensers, EDIS. ..
The 123 is electrically just a points replacement like the in- distributor electronic( hot failure )modules we all get sold with different branding. So the spark energy is the same or slightly less than with points ( the transistors used feed the coil with 1 volt less than points so for some coils the energy stored may be a little less). .So plug wires should all be the same style. Maybe when we all used AM radio you could hear it. Apparently with DAB radio and an engine at 3000 rpm the spark pulses neatly jam it too..
Where the 123 wins is that it has really stable timing with vacuum advance and is well made and new. _________________ Ancient vehicles and vessels
1974 VW T2 : Devon Eurovette camper with 1641 DP T1 engine, Progressive carb, full flow oil cooler, EDIS crank timed ignition.
Engine 1: 40k miles (rocker shaft clip fell off), Engine 2: 30k miles (rebuild, dropped valve). Engine 3: a JK Preservation Parts "new" engine, aluminium case: 26k miles: new top end.
Gearbox rebuild 2021 by Bears.
1979 Westerly GK24 24 foot racer/cruiser yacht Forethought of Gosport.
1973 wooden Pacer sailing dinghy |
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runamoc  Samba Member

Joined: June 19, 2006 Posts: 6230 Location: 37.5N 77.1W
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Posted: Tue Sep 02, 2025 4:26 pm Post subject: Re: Electronic ignition ignition wires-the truth? |
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Quote: |
Don't forget to remove the resistor from the rotor arm if it has one |
How you do that? I know the water cooled engines use a rotor arm that has less resistance than the Beetle. Seems soldering a wire on the arm would do the same thing...but removing it? Then what? _________________ Daily driver: '69 Baja owned 45 yrs - Plan B: '72 Ghia
Yard Art: 2 Sandrails
Outback: '69 Ghia - '68,'69,'70,'72 Beetle - '84 Scirocco, GTI - Pair of '02 Golfs- '80 Rabbit Diesel
VW Wiring = It's just wires |
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DesertSasquatchXploration Samba Member

Joined: April 16, 2021 Posts: 997
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Posted: Tue Sep 02, 2025 7:17 pm Post subject: Re: Electronic ignition ignition wires-the truth? |
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Tons Performance, screw MSD Taylor Moroso ETC _________________ Key is to have downward travel Preload keep both wheels on the ground at all times once you lift a tire your DONE. Guys worry about clearance instead think of the opposite you want the suspension to drop that tire in the hole and keep you going. A spider for example they keep their body low but their legs can reach pretty far so they don't (bottom out) |
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dunk Samba Member
Joined: April 02, 2006 Posts: 188
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Posted: Wed Sep 03, 2025 2:10 am Post subject: Re: Electronic ignition ignition wires-the truth? |
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runamoc wrote: |
Quote: |
Don't forget to remove the resistor from the rotor arm if it has one |
How you do that? I know the water cooled engines use a rotor arm that has less resistance than the Beetle. Seems soldering a wire on the arm would do the same thing...but removing it? Then what? |
I wasn't clear, yes.. soldering a piece of wire or brass/copper onto the rotor arm instead of the resistor. Or just buy one without a resistor. I have seen resistor versions burn out. A simple fix when you find it, but very annoying at the time. |
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oprn Samba Member

Joined: November 13, 2016 Posts: 14937 Location: Western Canada
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Posted: Wed Sep 03, 2025 3:10 am Post subject: Re: Electronic ignition ignition wires-the truth? |
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I am running Ford's EDIS 4 on my type 4 engine. I went down to my local NAPA and bought a set of wires for a mid 80's Ford V8 and picked 4 wires out of the set that closest matched the length I needed.
Done. _________________ Our cars get old, we get old but driving an old VW never gets old! |
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runamoc  Samba Member

Joined: June 19, 2006 Posts: 6230 Location: 37.5N 77.1W
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Posted: Wed Sep 03, 2025 6:41 am Post subject: Re: Electronic ignition ignition wires-the truth? |
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Quote: |
have seen resistor versions burn out |
Ran across this before too. Used a strobe timing light as a 'test' light. Had the flashing light on the coil wire going to the distributor but not on any of the plug wires. Ohm meter confirmed the diagnosis.  _________________ Daily driver: '69 Baja owned 45 yrs - Plan B: '72 Ghia
Yard Art: 2 Sandrails
Outback: '69 Ghia - '68,'69,'70,'72 Beetle - '84 Scirocco, GTI - Pair of '02 Golfs- '80 Rabbit Diesel
VW Wiring = It's just wires |
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Backtotheeightiesagain Samba Member
Joined: November 21, 2023 Posts: 148 Location: Uk
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Posted: Mon Sep 08, 2025 7:47 am Post subject: Re: Electronic ignition ignition wires-the truth? |
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Yes taking all that in.
Am already doing the rotor mod, if the solder iron can cope well on that size copper.
I just want to buy leads that work and last a good while. They were made to size, how come it's my job now?! Maybe they are better at crimping properly....
Aren't most of the silicone fancy colour ones carbon core?
That was what people binned in the 1970s.
NGK did years ago excellent blue and clear see through wound ones, if I could get something similar to them then I'd try them.
Ps is that crane Xr700 optical system reliable...?
Or is points and CD I a better option? |
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Backtotheeightiesagain Samba Member
Joined: November 21, 2023 Posts: 148 Location: Uk
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Posted: Mon Sep 08, 2025 8:04 am Post subject: Re: Electronic ignition ignition wires-the truth? |
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MIKEDJAMES
What modules have you got through that bust?
I liked the factory bosch electronic type 4 ignition till bosch gave up making parts/anything useful
/there are no good hall units that last.
I checked and they are ok to 125*c. They seem to fry less in front engine water cooled cars.
In fact I never changed one in them.
Is accuspark better than the others (pertronix etc gone to the dogs now)?
That stuff in bromsgrove store seems more toys r us than O.E.
About 3 different brands for the type 4 leads listed as one confused mess,
then another sort completely actually on the shelf . |
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