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wiferdill Samba Member
Joined: February 13, 2006 Posts: 85
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Posted: Wed Oct 22, 2025 8:52 pm Post subject: 36 HP fuel pump pushrod |
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I suffered an engine failure when the fuel pumps internal screws, springs and valves came completely apart inside the pump. It was running perfectly up until the failure. During the rebuild I discovered the push rod was only 104 mm long. The specs say it should be 108 mm. The spacer block is the correct thickness. One rebuilder said the pump should not have worked at all. I'm about to put it back in the car with hopes it will run as nicely as it did before.
There seems to be a difference of opinion on whether to apply a little grease to the lever inside the lower pump (the pump rebuilder), or "pack" it with axel grease. (John Muir's Idiot book). I'm sure there are more than two opinions and I'd like to hear all of them. The pump is below the distributor. |
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tasb The Distributor Distributor
Joined: April 27, 2002 Posts: 6869 Location: Pentwater, Michigan
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Posted: Thu Oct 23, 2025 2:59 am Post subject: Re: 36 HP fuel pump pushrod |
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I’ve been packing them for over fifty years and have never had any issues. _________________ Roads Scholar
1957 Kombi low mileage 36 hp governor equipped M 178 Slow Drag Winner 2014, 2015, 2018
1965 hardtop Deluxe Microbus owned since 1990 M 620 factory 12 v 1500cc
1961 (October)Single Cab- Road Trip Workhorse
Member# 2059 |
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wcfvw69 Samba Purist

Joined: June 10, 2004 Posts: 13701 Location: Arizona
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Posted: Thu Oct 23, 2025 5:42 am Post subject: Re: 36 HP fuel pump pushrod |
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The correct fuel pump rod length for a 36hp pump is 104.25mm and the 108mm rod is used on upright dome tops and square top fuel pumps.
I recommend packing a bit of grease deep inside the rocker, it's pin and spring to lubricate them. The rocker pin and the rockers are hardened steel but grease still helps prevent wear. I've seen some pretty heavily worn pins/rockers in 36hp pumps that had zero grease. _________________ Contact me at [email protected]
Follow me on instagram @sparxwerksllc
40+ years of VW repair, and VW parts and vehicle restoration experience.
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wcfvw69 Samba Purist

Joined: June 10, 2004 Posts: 13701 Location: Arizona
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Posted: Thu Oct 23, 2025 6:43 am Post subject: Re: 36 HP fuel pump pushrod |
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I found a picture of a heavily worn pin and rocker from a 36hp pump rebuild I did recently. Again, these two parts are hardened steel yet grease would have helped prevent some of this wear.
_________________ Contact me at [email protected]
Follow me on instagram @sparxwerksllc
40+ years of VW repair, and VW parts and vehicle restoration experience.
The Samba member since 2004.
**Now rebuilding throttle bodies for VW's and Porsche's**
**Restored German Bosch distributors for sale or I can restore yours**
**Restored German Pierburg fuel pumps for sale or I can restore yours**
**Restored Porsche fuel pumps or I can restore yours**
**Restored Porsche distributors or I can restore yours** |
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heimlich  VWNOS.com

Joined: November 20, 2016 Posts: 7578 Location: Houston, Texas
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Posted: Thu Oct 23, 2025 10:23 am Post subject: Re: 36 HP fuel pump pushrod |
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Anytime there is metal on metal it is always a good idea to have some sort of lubricant if possible. _________________ www.vwnos.com [email protected]
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