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AndyBees Samba Member

Joined: January 31, 2008 Posts: 2687 Location: Southeast Kentucky
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Posted: Fri Feb 09, 2024 12:18 pm Post subject: Re: Give this a listen...CV joint? |
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Scrolling through photos on a chip from a camera I keep in the garage, I stumbled onto several of CV Joints.
Anyway, I thought this one is interesting. This a CV Joint, for a VW Jetta, is from a local nationwide name parts place. As I recall, I decided to inspect the joints to make sure they had adequate grease on the boot side......... what you see is what it had. (Made in China). I installed them for the guy. There were no photos the outer CV Joints, but I suspect I did pop-off the boots for an inspection.
_________________ '84 Vanagon Tin-top, ALH TDI, two trips to Alaska, 2014 & 16. 1989 Tin-top unmolested.
1983 Air-cool, 225k miles, 180k miles mine, seven trips to Alaska from 1986 thru 2003. 1975 Bay hopeful. |
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Sodo Samba Member

Joined: July 06, 2007 Posts: 10907 Location: Western WA
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Posted: Fri Feb 09, 2024 7:44 pm Post subject: Re: Give this a listen...CV joint? |
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| Howesight wrote: |
I'm one of the folks who suggested the grease needle kludge here some years ago
…….
except when the hex on the socket-head bolts was mangled. |
I don’t see it as a kludge.
Running a dry CV is bad.
If your engine oil is low, adding more oil is not a kludge.
Regarding hex socket heads on CVs…..and the holy hell if you damage the socket, or your tool or both....
The 12point bolts from T3Technique are bomber.
I ordered this $7 8mm socket from amazon and it fits perfect, and being deep, (barely) fights with the boot.
Incidentally I ordered a 5/16 socket too, which by the numbers could have an ever-so-slightly tighter fit.
But the wobble test suggests it's _exactly_ the same tool, just with a different label.
Very happy with this change. The concern about stripping a hex socket
(triple-square is a little more secure) is GONE entirely.
I like that.
Consider that "the worry" is deleted 24 times on a 2wd
and 36 times on a Syncro.
That's a lot of deleted worries!
And they're 12.9 bolts, which stretch in at 36 ft-lbs.
36 ft lbs feels real dicey on a hex, and a little dicey on a triple-square.
36 ft-lbs feels like "nothing" on these 12 point hex (called "Jet bolts"). _________________
'90 Westy EJ25, NEW oil rings (!) 2Peloquins, 3knobs, SyncroShop pressure-oiled pinion-bearing & GT mainshaft, filtered, cooled gearbox.
'87 Tintop, EJ25, cooled filtered (original) gearbox
....KTMs, GasGas, SPOT mtb
All Vanagons should do this:
Add direct starter-to-chassis cable THEN delete ground strap at front transaxle mount.
The best time to do this mod was in 2010. The second best time is TODAY.
If your starter is slow, this is MORE important. |
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Abscate Samba Member
Joined: October 05, 2014 Posts: 24472 Location: NYC/Upstate/ROW
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Posted: Sat Feb 10, 2024 3:12 am Post subject: Re: Give this a listen...CV joint? |
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Even Torx externals would work fine there , as the dont get the crap in them that internal hex do. The physics of torx bits means there is much meatier contact area of bit and fastener _________________ 🇺🇸 🇺🇸 🇺🇸 🇺🇸 🇺🇸 🇺🇸 🇺🇸 🍊 🍊 🍊 |
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jkaput Samba Member
Joined: February 18, 2020 Posts: 168 Location: Northampton, MA
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Posted: Sun Feb 11, 2024 3:29 pm Post subject: Re: Give this a listen...CV joint? |
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jkaput are your CVs still a knockin'?
Can you entertain a shadetree test for me?
I have this notion that you get under the van and grab your axles ....heh
And slide them left and right a few times
that action "may" dip your balls into some grease
& quiet the knock.
I can't test this because I ain't got no knock.
Only a CV knocker can test this.
If this works, then your CVs are knocking because they're dry.
And "the needle" may be all you need.
Which I'm then curious for how many miles the needle method will keep CVs quiet.
Hey Soto,
So that trick worked, at least for the 10 minutes of driving I did. I moved em back and forth and drove it around. No noise. So I got the 4 inch needle and i'll fill em up.
I'm just curious how this happened in the first place. Its not like grease gets consumed or anything, and the boots look really solid still. As I try to wrap my head around this, and try to determine when i'll need to do the CV's, its something thats is puzzling.
I order to ensure I smooth summer of camping, maybe I should get on of these for the side that knocks, and just install it? Last thing I want is to be riding the struggle bus this summer with the fam. Last thing my wife wants too.
https://www.fcpeuro.com/products/vw-axle-shaft-assembly-gkn-251501203gx#fitment |
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AndyBees Samba Member

Joined: January 31, 2008 Posts: 2687 Location: Southeast Kentucky
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Posted: Sun Feb 11, 2024 6:45 pm Post subject: Re: Give this a listen...CV joint? |
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| jkaput wrote: |
| I'm just curious how this happened in the first place. Its not like grease gets consumed or anything, and the boots look really solid still. As I try to wrap my head around this, and try to determine when i'll need to do the CV's, its something thats is puzzling. |
A week ago (2/3/24) back on page 1, in my post with the photo of me under the Van, I was dealing with New CV Joints and New Boots that I had greased before heading out on the road trip (at that point, about 8k miles on them).
I do not recall exactly how they looked when I took the CV Axles out, but they did need more grease. No more issues. Two years and probably 18k miles later, we did basically the same road trip with two additional people on board and pulling the same popup camper. No problems and I really don't think I've greased the joints again after the job in the campground (8 years ago, likely more than 25k miles).
So, grease them liberally one time with the appropriate grease. They should be good for at least 25k miles. _________________ '84 Vanagon Tin-top, ALH TDI, two trips to Alaska, 2014 & 16. 1989 Tin-top unmolested.
1983 Air-cool, 225k miles, 180k miles mine, seven trips to Alaska from 1986 thru 2003. 1975 Bay hopeful. |
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Sodo Samba Member

Joined: July 06, 2007 Posts: 10907 Location: Western WA
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Posted: Mon Feb 12, 2024 10:37 am Post subject: Re: Give this a listen...CV joint? |
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| jkaput wrote: |
jkaput are your CVs still a knockin'?
I have this notion that you get under the van and grab your axles ....heh
And slide them left and right a few times
that action "may" dip your balls into some grease
& quiet the knock. |
and
| jkaput wrote: |
| So that trick worked, at least for the 10 minutes of driving I did. I moved em back and forth and drove it around. No noise. |
OK so Sliding axles left/right seems to have redistributed the grease and the knock went away.
Thanks for that test!
Benefits have surfaced, that were very easy to obtain.
1) confirmed that the noise was the CV
2) suggests that maybe all you need is to add grease (the hypodermic grease needle?)
3) buys time to locate a repair shop, perhaps at home.
4) significant worry reduction
I did something like that on a '72 Loaf that I had back in the '90s while in Colorado.
It sounded like hitting the bottom of the van with a hammer.
I jacked up the rear to spin the tire. I heard 6 clicks, then it went silent.
So I assume the CVS being extended to their max angle, dipped balls in grease.
And became quiet.
I did not know about hypodermic grease needles back then.
I drove back to Seattle intending to service the CVs,
then forgot about for another year then it started knocking again
and i took the CVs apart and serviced them.
You now have the knowledge that it was 'just dry' then you """ may """ have the option to 'just add grease'.
Of course it can be totally worn out "and dry too" but you won't know that unless you take it apart.
I don't see catastrophic CV failures ever.
Except Syncros can break cages etc, that's catastrophic.
They last pretty long dry and with broken boots.
But the point is, if they have grease and are quiet, they will run a long time.
If the boots are cracked open thats another problem but its not catastrophic. _________________
'90 Westy EJ25, NEW oil rings (!) 2Peloquins, 3knobs, SyncroShop pressure-oiled pinion-bearing & GT mainshaft, filtered, cooled gearbox.
'87 Tintop, EJ25, cooled filtered (original) gearbox
....KTMs, GasGas, SPOT mtb
All Vanagons should do this:
Add direct starter-to-chassis cable THEN delete ground strap at front transaxle mount.
The best time to do this mod was in 2010. The second best time is TODAY.
If your starter is slow, this is MORE important.
Last edited by Sodo on Mon Feb 12, 2024 12:33 pm; edited 2 times in total |
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E1 Samba Member
Joined: January 21, 2013 Posts: 8835 Location: Westfalia, Earth
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Posted: Mon Feb 12, 2024 11:15 am Post subject: Re: Give this a listen...CV joint? |
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Our experience as well… first van went 57,000 miles with a single shop-cleaning, around mid-mileage, when actually a wheel was loose. No idea how long they went unserviced before our purchase.
I thought it was a CV and limped 25 miles to a trusted shop in Flagstaff (R&R Automotive, recommended!). Never a CV sound or heat-up in 57K.
This van went about at least 20-25K with no prior history or maintenance or noise, re-packed with tranny swap about 20,000 ago, no noise ever.
I do routinely slide them back and forth, and also try to rotate them as if driving, to make sure there’s no or just barely-perceptable play.
One wonders if product run quality plays into this… or much likelier in my opinion, driving the van faster than designed for and/or for long periods and/or on hot days — not to mention factors like hammering them too hard on rough roads and/or for a constant stretch without a break and/or carrying too much weight and/or crappy quality, wrong grade, or filthy grease (torn boots already stated and a clear call). _________________ If ever twice as rich, we’re gettin’ a double-wide
’84 “Westfailure”/2.1 Digijet/5.43 Ring & Pinion/Peloquin/D-rated BFG KO2s
AI has spoken to further illiteracy, to steal, to cheat, and to replace humans
The caveman’s first question to the headhunter: “Hey, you got any coffee?” |
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jkaput Samba Member
Joined: February 18, 2020 Posts: 168 Location: Northampton, MA
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Posted: Thu Mar 14, 2024 5:06 pm Post subject: Re: Give this a listen...CV joint? |
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Okay folks, new wrinkle. It warmed up, so I went outside to give it real good poking around, and I found that the boot is definitely trashed. Its got a half inch puncture in it. I filled the boot with grease.
My plan was to try and drive it to a buddys house about an hour from here and sleep in it tomorrow night after I play some music with them. Is this a dumb idea?
Secondly, what tore the boot like that? The moving the axel back and forth got rid of the sound (probably, like someone said, spread the grease back into the cv). A rock? I ca'n't imagine it was something internal that ripped it.
I guess i'll have to take the axel off to replace the boot, so now i'm in it. Might as well do the CV while i'm in there. Agreed?
Drivable now you think? |
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Abscate Samba Member
Joined: October 05, 2014 Posts: 24472 Location: NYC/Upstate/ROW
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Posted: Thu Mar 14, 2024 5:26 pm Post subject: Re: Give this a listen...CV joint? |
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People poking them with needles
Sorry , couldn’t resist. There is a lot of crap rubber boots out there and you probably got one. Price dictates. Clean them out , regrease , reboot with quality. _________________ 🇺🇸 🇺🇸 🇺🇸 🇺🇸 🇺🇸 🇺🇸 🇺🇸 🍊 🍊 🍊 |
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E1 Samba Member
Joined: January 21, 2013 Posts: 8835 Location: Westfalia, Earth
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Posted: Thu Mar 14, 2024 8:05 pm Post subject: Re: Give this a listen...CV joint? |
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Some will say “Drive it,” some won’t.
If you have another car, take it.
If you don’t, take it.  _________________ If ever twice as rich, we’re gettin’ a double-wide
’84 “Westfailure”/2.1 Digijet/5.43 Ring & Pinion/Peloquin/D-rated BFG KO2s
AI has spoken to further illiteracy, to steal, to cheat, and to replace humans
The caveman’s first question to the headhunter: “Hey, you got any coffee?” |
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Abscate Samba Member
Joined: October 05, 2014 Posts: 24472 Location: NYC/Upstate/ROW
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Posted: Fri Mar 15, 2024 2:46 am Post subject: Re: Give this a listen...CV joint? |
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Drive it and have fun. Fix it when you get back.
Since it’s already holed, you need to open it and get the dirt out, rinse it clean, then repack and reboot.
Couple hundred miles won’t hurt anything _________________ 🇺🇸 🇺🇸 🇺🇸 🇺🇸 🇺🇸 🇺🇸 🇺🇸 🍊 🍊 🍊 |
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Wildthings Samba Member

Joined: March 13, 2005 Posts: 52739
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Posted: Fri Mar 15, 2024 3:52 am Post subject: Re: Give this a listen...CV joint? |
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| Abscate wrote: |
People poking them with needles
Sorry , couldn’t resist. There is a lot of crap rubber boots out there and you probably got one. Price dictates. Clean them out , regrease , reboot with quality. |
When I got my '74 decades ago the boots were going out so I went to our local
VW parts jobber and got the most expensive set they had, two months later they were shot, so I went back and bought the second most expensive set and that got me another two months. The third time I bought the cheapest ones on the shelf which were maybe a third of the price of the most expensive ones. They got me well over a decade of use. |
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